Course Overview

    Overview

    What's Included

    Course Highlights

    Eligibility Criteria

    Benefits

    Who Can Take

    What Is Lean Fundamentals Training and Why It Matters in Japan

    Your Foundation in Lean Thinking

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    What's Included in Your Lean Fundamentals Training

    • One-day comprehensive course across nine modules

    • 8 PDUs on completion of the training

    • Coverage of value stream mapping, kanban, 5S and takt time

    • Copy of course material and SME-prepared study guide

    • Industry-driven case studies

    • Course completion certificate from Invensis Learning

    Key Highlights

    of the Lean Fundamentals Training Course

    Lean Fundamentals Training Eligibility in the Japan

    Who Can Enrol?

    What You Gain from Lean Training

    Value for Individuals and Teams

    Who Should Take Lean Fundamentals Training in Japan?

    • Team Leaders

    • Business Analysts

    • Operations Managers

    • Project Managers

    • Manufacturing Engineers

    • Production Supervisors

    • Process Improvement Managers

    • Quality Assurance Specialists

    Where Lean Skills Take Your Career in Japan

    In-Demand Roles and Sectors

    Japan's productivity drive is creating steady demand for people who can remove waste and improve processes. From process improvement engineers on the factory floor to continuous improvement and operational excellence managers, employers across manufacturing, healthcare and services value practical Lean capability. Lean Fundamentals training is the entry point to this career path, and here is what the market looks like now.

    Why Lean Skills Are in Demand Across Japan

    Lean thinking is how Japanese organisations do more with less. Build the skills to see waste and improve flow, and help your team lead the productivity shift. Start your Lean journey today.

    Your Lean Transformation in Japan

    How Lean Thinking Changes the Way You Work

    Before and After the Training

    Japan's manufacturers and service firms are under real pressure to lift productivity, and they increasingly value people who can improve how work flows. Here is how foundational Lean skills change your day.

    Sources: Salary.com, Glassdoor, Michael Page (Japan) 2026.

    Module 2: Lean Mentality / Muda (Waste) Elimination

    • Understanding the concept of the hidden factory and the hidden office, and how non-value-adding activities consume resources without contributing to customer value in both manufacturing and administrative environments
    • Exploring the seven types of waste in Lean, including overproduction, waiting, transportation, over-processing, inventory, motion, and defects, and how each type manifests across different operational contexts
    • Developing the skills to identify waste within processes through systematic observation, process analysis, and the application of Lean waste identification tools
    • Learning the strategies and principles used to eliminate or reduce waste once identified, and the role of cultural and behavioural change in sustaining waste reduction over time

    Module 3: Mapping the Value Stream

    • Understanding the purpose and methodology of value stream mapping as a tool for visualizing the complete flow of materials and information required to deliver a product or service to the customer
    • Exploring different types of value stream maps, including current-state maps that document existing processes and future-state maps that define the improved process design
    • Learning how to create and interpret value stream maps to identify areas of waste, delay, and inefficiency within a process and to prioritise improvement actions
    • Understanding how value stream mapping provides the analytical foundation for planning and executing Lean improvement events and targeted process changes

    Module 4: Lean Events

    • Exploring the Kaizen event as a focused, team-based improvement activity designed to achieve significant process change within a short and defined timeframe
    • Understanding the structure and stages of a standard five-day Kaizen event, from preparation and scoping through to execution, solution testing, and results presentation
    • Learning how to plan and run shorter Lean events when the scope or available time requires a condensed improvement activity without sacrificing rigor or impact
    • Developing the facilitation and team management skills needed to lead Lean events effectively and ensure that improvement gains are sustained after the event concludes

    Module 5: Constraints

    • Understanding the concept of process constraints and how bottlenecks in process flow limit the throughput, efficiency, and capacity of the entire value stream
    • Learning systematic approaches for identifying constraints within a process, including observation-based methods, data analysis, and value stream review techniques
    • Exploring strategies for addressing bottlenecks, including process redesign, resource reallocation, workload balancing, and targeted improvement activities
    • Understanding the relationship between constraint management and broader Lean improvement efforts, and how resolving bottlenecks contributes to overall flow and value stream performance

    Module 6: Flow and Takt Time

    • Exploring the principle of flow in Lean and how continuous, uninterrupted movement of work through the value stream minimizes waiting, batching, and inventory accumulation
    • Understanding Takt time as the rate at which products or services must be produced to match customer demand, and how Takt time is calculated and applied in process design
    • Learning how to use Takt time as a planning tool to set the rhythm of production flow and ensure that process capacity is aligned to actual customer demand
    • Examining the relationship between flow, Takt time, and the broader Lean goal of delivering value to the customer efficiently, consistently, and without waste

    Module 7: Pull Systems and Kanban

    • Understanding the principles of pull-based production, in which work is initiated by actual customer demand rather than forecast-driven schedules or upstream production push
    • Exploring the Kanban system as a simple and visual method for signalling demand and controlling the flow of work, materials, and information through a process
    • Learning how to design and implement a basic Kanban system, including the selection of signal types, determination of replenishment quantities, and establishment of workflow rules
    • Understanding how pull systems and Kanban reduce overproduction, excess inventory, and lead time while improving process responsiveness to changing customer demand

    Module 8: 5S Implementation

    • Exploring the five elements of 5S, including Sort, Set in Order, Shine, Standardise, and Sustain, and how each element contributes to a safe, organised, and efficient workplace
    • Learning the systematic approach to implementing 5S across a work area or department, from initial assessment and Sort activities through to the development of standardised procedures and audit routines
    • Understanding how 5S creates the physical and organisational foundation that Lean tools and improvement activities require to function effectively and sustainably
    • Developing the skills to sustain 5S gains over time through visual management, regular audits, team accountability, and the integration of 5S standards into daily work habits

    Module 9: Lean Management Principles

    • Understanding the key principles of Lean management and how they guide the implementation and ongoing operation of Lean systems within organizations
    • Exploring the leadership behaviors, management practices, and organisational structures that enable Lean to move from a set of tools to a sustained operational discipline
    • Learning how to develop and communicate a Lean implementation strategy that aligns improvement activities with organisational goals, resource availability, and process maturity
    • Understanding the role of performance measurement, visual management, and continuous review in sustaining Lean improvements and building a long-term culture of operational excellence

    Course Curriculum

    of the Lean Fundamentals Training

    This online Lean Fundamentals training course is structured across nine modules that progress from the foundational principles and mentality of Lean through to the full suite of practical tools and management principles that enable organizations to implement and sustain operational excellence. Each module builds on the previous one to ensure participants develop a coherent and comprehensive understanding of Lean as both a philosophy and a practical improvement discipline. The curriculum is suitable for professionals across operations, quality, manufacturing, and process improvement roles, and is designed to connect directly to the Lean implementation challenges faced by organizations across the Japan.

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    The Lean Skills You Will Build

    Tools You Can Apply the Next Day

    This training turns Lean theory into practical capability. You will learn to define customer value, map how work flows, remove the eight wastes and use core Lean tools to improve any process, in any industry.

    Apply the Five Lean Principles

    In Lean Fundamentals training you learn to identify value, map the value stream, create flow, establish pull and pursue perfection, the five principles that structure every Lean improvement in any industry.

    Spot the Eight Wastes (DOWNTIME)

    Recognise defects, overproduction, waiting, non-utilised talent, transportation, inventory, motion and extra processing, and tell value-adding work from waste in your own processes.

    Organise the Workplace with 5S

    Use Sort, Set in Order, Shine, Standardise and Sustain to create a clean, orderly workplace that reveals problems and supports safe, efficient flow.

    Read a Value Stream Map

    Understand how a current-state value stream map exposes delay and waste across a process, and how total lead time compares with true value-adding time.

    Use Pull Systems and Kanban

    See how pull production and Kanban signals cap work in progress and prevent overproduction, the worst of the eight wastes, in both factory and office settings.

    Standardise Work and Manage Visually

    Learn how standard work and visual management, such as Andon signals and production boards, make the best method clear and problems immediately obvious.

    Drive Improvement with Kaizen and PDCA

    Apply the Plan-Do-Check-Act cycle and the Kaizen mindset to make small, continuous improvements and sustain them through the Gemba walk.

    Apply Lean Across Any Industry

    Connect Lean tools to manufacturing, healthcare, logistics, financial services and IT, and plan the first improvements you will make back at work.

    Lean Fundamentals Training Modes

    for Professionals and Teams

    We offer flexible training formats designed to suit different learning preferences, schedules, and professional goals. Whether you prefer self-paced learning or a structured, corporate, instructor-led experience, choose the option that best supports your skill development journey through the best Lean Fundamentals online training options available.

    Lean Fundamentals Classroom Training

    • Instructor-led classroom sessions

    • Interactive discussions and group activities

    • Real-world examples and practical exercises

    • Structured learning with fixed schedules

    • Opportunities for peer networking and collaboration

    • Practice assessments and knowledge checks

    • Dedicated Q&A and concept clarification

    • Immediate trainer feedback and support

    Learn through face-to-face sessions led by experienced instructors in a collaborative classroom environment. This classroom Lean Fundamentals training format combines expert guidance, peer interaction, and hands-on activities to create an engaging learning experience.

    Best For: Learners who prefer in-person interaction, structured schedules, and collaborative learning experiences.

    Lean Fundamentals Corporate Group Training

    • Customized training aligned to organizational goals

    • Flexible delivery: onsite, virtual, hybrid, or blended

    • Scheduling tailored to business availability

    • Role-based examples and industry-relevant discussions

    • Progress tracking and learner assessments where applicable

    • Dedicated coordination and administrative support

    • Consistent learning experiences across teams

    • Scalable delivery for local, regional, or global workforces

    Designed for organizations that want to build capabilities at scale, standardize knowledge, and support workforce development through customized team learning initiatives and Lean Fundamentals training for companies.

    Best For: Organizations looking to upskill employees, address capability gaps, and deliver consistent training across teams.

    Lean Fundamentals Focused 1-to-1 Training

    • One-to-one instructor attention

    • Customized learning plans and objectives

    • Flexible scheduling based on availability

    • Personalized feedback and coaching

    • Additional focus on challenging topics

    • Targeted practice and revision support

    • Faster clarification of questions and concepts

    • Learning pace is adapted to individual needs

    Receive personalized instruction tailored to your goals, pace, and learning requirements through dedicated sessions delivered by the Lean Fundamentals training company.

    Best For: Professionals seeking personalized guidance, accelerated learning, or focused support to achieve specific outcomes.

    Lean Fundamentals Live Virtual Training

    Lean Fundamentals Live Virtual Training

    Live online instructor-led sessions

    Interactive discussions and virtual activities

    Expert guidance from experienced trainers

    Practice assessments and revision support

    Dedicated Q&A sessions for concept clarification

    Fixed schedules for accountability and momentum

    Small batch sizes for personalized attention

    Access from any location with internet connectivity

    Starts from

    JPY 54520

    Please Note: Attend fully interactive weekend Lean Fundamentals training sessions from anywhere while benefiting from real-time instructor guidance and collaborative learning experiences.

    Best For: Professionals seeking the flexibility of online learning without compromising on live instructor interaction.

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    Why Choose Invensis Learning for Lean Fundamentals Training in Japan

    Practical, Expert-Led and Flexible

    As a trusted Lean Fundamentals training company in Japan, Invensis Learning delivers practical Lean training for professionals and organisations across Japan and worldwide. Our courses are led by experienced practitioner trainers who bring real improvement experience into every session, not just theory. Whether you learn as an individual or train a whole team, you get structured courseware, hands-on waste-identification exercises and flexible delivery, backed by an ISO 9001:2015 certified quality management system.

    • Experienced practitioner trainers with real Lean and operational excellence expertise
    • Flexible formats: live online, classroom and onsite team training
    • ISO 9001:2015 certified quality and ISO 27001:2022 information security
    • Structured courseware with hands-on waste-identification exercises
    • Practical focus on applying Lean at work, not just covering content
    • Global delivery with responsive local support across Japan
    • Dedicated learner support before, during and after training
    • Trusted by professionals and organisations across many industries

    99%

    Training Satisfaction

    5000+

    Accredited Trainers Globally

    4.7/5

    Rated by Learners Worldwide

    500+

    Corporate Clients

    ISO 9001:2015 Certified

    ISO 9001:2015 Certified

    ISO 27001:2022 Certified

    ISO 27001:2022 Certified

    Secure SSL Encryption

    Secure SSL Encryption

    Leaders in Training industry for 12+ years

    Leaders in Training industry for 12+ years

    Over 5000 five star reviews

    Over 5000 five star reviews

    Level AA conformance, W3C WCAG 2.2

    Level AA conformance, W3C WCAG 2.2

    Lean Fundamentals Training Locations in Japan

    Instructor-led in-person Classroom training is available for group batches. All other public cohorts are delivered as Instructor-led Live Virtual. See available cohorts.

    Lean Fundamentals Training Location in Japan

    Halekulani Okinawa,1967-1 Nakama, Onna Kunigami District, Okinawa 904-0401, Japan

    Lean Fundamentals Training Location in Japan

    Aman Tokyo, The Otemachi Tower, 1 Chome-5-6 Ōtemachi, Chiyoda City, Tokyo 100-0004, Japan

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    Corporate Lean Training in Japan

    Drive Continuous Improvement

    • Give every team a shared Lean vocabulary and improvement mindset
    • Delivered onsite or live online to fit your team's schedule
    • Real examples tailored to your sector and workplace challenges
    • The ideal first step in a wider operational excellence programme
    • Experienced trainers with manufacturing and service Lean expertise
    • Scalable delivery for local, regional and global teams
    • Dedicated coordination and support for group training

    Trusted by Leading Enterprises in Japan

    ToyotaPanasonicHitachiDensoBridgestoneKomatsu

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    We also deliver Lean Fundamentals Training across multiple cities in Japan

    Lean Fundamentals training for individuals and teams. Select a city in Japan to view upcoming dates, formats and pricing.

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    Frequently Asked Questions

    Here's everything you may ask...

    Lean Fundamentals Training is a one-day introductory course in Lean management, the approach to maximising customer value while removing waste. It covers the origins of Lean in the Toyota Production System, the five Lean principles, the eight wastes and core tools such as 5S, Kanban and Kaizen.

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