Course Overview

    Overview

    Course Highlights

    Eligibility Criteria

    Benefits

    What Lean Manufacturing Is and Why It Pays off on the FloorA Practical Route to Waste-Free Production

    Certification Badge

    Key Highlightof the Lean Manufacturing Training Course

    Lean Manufacturing Training EligibilityWho Can Enroll?

    The Real PayoffOf Learning Lean Manufacturing

    Lean Skills Are in Demand Across AustraliaThe Roles and Growth

    Lean skills are among the most valued capabilities in Australian manufacturing as employers face rising energy costs, labour shortages and pressure to automate. From food and beverage plants to defence, packaging, steel and medical device makers, organisations need people who can eliminate waste, improve flow and lift productivity, the practical capabilities that Lean Manufacturing training builds. Demand runs from shop floor supervisors through to continuous improvement managers and operations leaders, and here is what the market looks like now.

    Manufacturing Pressures That Make Lean a Priority in Australia

    Lean is more than a set of tools. It is how competitive Australian manufacturers protect margins and win. Build the skills to remove waste and improve flow where you work. Start today.

    Your Australian Lean Transformation

    Where You Stand Today,

    And What Lean Manufacturing Changes

    Australian manufacturers are under real pressure to do more with less, and the people who can apply Lean tools stand out. Here is how the training changes what you bring to the shop floor.

    Sources: PayScale, SEEK, Glassdoor (Australia) 2026.

    Module 2: Identifying and Eliminating Waste (MUDA, MURA, MURI)

    • Identifying the eight types of waste: Defects, Overproduction, Waiting, Non-Utilised Talent, Transportation, Inventory, Motion, and Extra Processing
    • Conducting waste walk exercises to assess current-state operations and prioritise improvement opportunities across production processes
    • Understanding the difference between MUDA (waste), MURA (unevenness), and MURI (overburden), and applying structured elimination strategies for each

    Module 3: Value Stream Mapping (VSM)

    • Creating current-state value stream maps to visualise the flow of materials and information across the production process
    • Analysing current-state maps to identify bottlenecks, excess inventory, non-value-added steps, and process cycle efficiency metrics
    • Designing future-state value stream maps and building improvement roadmaps to close the gap between current and desired production performance

    Module 4: 5S Workplace Organisation

    • Implementing the five steps of 5S: Sort (Seiri), Set in Order (Seiton), Shine (Seiso), Standardise (Seiketsu), and Sustain (Shitsuke)
    • Conducting 5S workplace assessments, scoring production areas, and identifying corrective actions to improve organisation and visual management
    • Building 5S sustaining mechanisms including audit schedules, visual controls, and standard work documentation to maintain workplace improvements

    Module 5: Just-in-Time (JIT) Production and Kanban

    • Understanding Just-in-Time production principles including Takt Time analysis, one-piece flow, and pull-based scheduling to reduce inventory and lead times
    • Designing and implementing Kanban pull systems to manage material flow, signal replenishment, and eliminate overproduction between production stages
    • Calculating Takt Time, cycle time, and process lead time to balance workload and design efficient production flows aligned with customer demand

    Module 6: Kaizen and Continuous Improvement Events

    • Understanding Kaizen philosophy, the PDCA (Plan-Do-Check-Act) improvement cycle, and the principles of rapid improvement event facilitation
    • Planning, facilitating, and following up on structured Kaizen events including team selection, problem scoping, root cause analysis, and countermeasure implementation
    • Building a Kaizen culture through daily improvement habits, idea management systems, and leadership behaviours that sustain continuous improvement momentum

    Module 7: Error-Proofing with Poka-Yoke and Jidoka

    • Understanding error-proofing principles and the difference between detection and prevention approaches to quality control in manufacturing processes
    • Designing and implementing Poka-Yoke (mistake-proofing) devices and mechanisms to eliminate defects at the source before they reach the next production stage
    • Applying Jidoka (autonomation) principles to enable machines and operators to detect abnormalities, stop production, and signal for corrective action automatically

    Module 8: Total Productive Maintenance (TPM) and OEE

    • Understanding Total Productive Maintenance principles including the eight pillars of TPM and how TPM supports Lean production by eliminating equipment-related waste
    • Calculating Overall Equipment Effectiveness (OEE) using Availability, Performance, and Quality components to measure and improve production asset performance
    • Implementing Autonomous Maintenance practices to involve operators in basic equipment care, inspection, and early defect detection to reduce unplanned downtime

    Module 9: Sustaining Lean and Building a Lean Culture

    • Developing Lean management systems including visual management, daily team meetings, tiered accountability processes, and leader standard work to sustain improvements
    • Measuring and tracking Lean progress using key performance indicators including lead time, first-pass yield, OEE, inventory turns, and on-time delivery
    • Building a long-term Lean transformation roadmap, engaging cross-functional teams, and developing internal Lean practitioner capability to drive ongoing operational excellence

    Course Curriculumof the Lean Manufacturing Training

    The Lean Manufacturing training curriculum in Australia is structured across nine modules, taking learners from foundational Lean thinking and waste identification through to advanced production system design, error-proofing, and sustaining continuous improvement culture.

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    The Practical Lean Skills You Will BuildTools You Will Put to Work

    You will learn to apply the core Toyota Production System tools that remove waste and improve flow, from the eight wastes and value stream mapping through 5S, kanban, TPM, standard work and Kaizen. Every tool is taught with real manufacturing examples and hands-on exercises so you can use it straight away.

    See and Remove the Eight Wastes

    You will learn to identify and classify the eight wastes captured by DOWNTIME (defects, overproduction, waiting, non-utilised talent, transportation, inventory, motion and extra processing) through a structured waste walk on the shop floor, so improvement always starts from what actually adds value.

    Map the Value Stream End to End

    Build and read current-state value stream maps, calculate takt time, spot the bottleneck and use future-state design to plan flow. You leave able to visualise material and information flow and target the biggest waste first.

    Organise the Workplace with 5S

    Apply the five steps of 5S (Sort, Set in Order, Shine, Standardise, Sustain) and visual management such as Andon and production boards to create a clean, standardised workplace where abnormalities are immediately visible.

    Build Pull Systems with Kanban and JIT

    Understand push versus pull, design a simple kanban system, size a supermarket and calculate kanban quantities. You learn how Just-in-Time production removes overproduction, the worst of the wastes.

    Lift Equipment Reliability with TPM and OEE

    Apply Total Productive Maintenance and calculate Overall Equipment Effectiveness (Availability x Performance x Quality). You learn the six big losses and how to prioritise the equipment improvements that pay back most.

    Standardise Work and Speed Changeovers

    Write standard work using takt time, work sequence and standard WIP, then apply the SMED method to separate and convert setup tasks so changeovers shrink and smaller, more flexible batches become viable.

    Level Production and Mistake-Proof Quality

    Use Heijunka to smooth volume and mix and remove the unevenness that drives overproduction, and apply Poka Yoke mistake-proofing so defects are prevented at source rather than caught later.

    Lead Kaizen and a Continuous Improvement Culture

    Run daily Kaizen and focused Kaizen events, use A3 problem solving and understand the leadership behaviours and daily management that make Lean improvements stick long after the training ends.

    Who Should TakeLean Manufacturing Training in Australia?

    Manufacturing Managers and Plant Managers

    Production Supervisors and Team Leaders

    Quality Engineers and Quality Managers

    Industrial Engineers and Process Engineers

    Supply Chain and Operations Professionals

    Maintenance Engineers and TPM Coordinators

    Professionals transitioning into Lean or process improvement roles

    Continuous Improvement (CI) and Operational Excellence Specialists

    Who Can Take This Certification Training

    Lean Manufacturing Training Modesfor Professionals and Teams

    We offer flexible training formats designed to suit different learning preferences, schedules, and professional goals. Whether you prefer self-paced learning or a structured, corporate, instructor-led experience, choose the option that best supports your skill development journey with the best Lean Manufacturing online training options.

    Lean Manufacturing Classroom Training

    • Instructor-led classroom sessions

    • Interactive discussions and group activities

    • Real-world examples and practical exercises

    • Structured learning with fixed schedules

    • Opportunities for peer networking and collaboration

    • Practice assessments and knowledge checks

    • Dedicated Q&A and concept clarification

    • Immediate trainer feedback and support

    Learn through face-to-face sessions led by experienced instructors in a collaborative classroom environment. This classroom Lean Manufacturing training in Australia combines expert guidance, peer interaction, and hands-on activities to create an engaging learning experience.

    Best For: Learners who prefer in-person interaction, structured schedules, and collaborative learning experiences.

    Lean Manufacturing Corporate Group Training

    • Customized training aligned to organizational goals

    • Flexible delivery: onsite, virtual, hybrid, or blended

    • Scheduling tailored to business availability

    • Role-based examples and industry-relevant discussions

    • Progress tracking and learner assessments where applicable

    • Dedicated coordination and administrative support

    • Consistent learning experiences across teams

    • Scalable delivery for local, regional, or global workforces

    Designed for organizations in Australia that want to build capabilities at scale, standardize Lean practices, and support workforce development through customized Lean Manufacturing training for companies.

    Best For: Organizations looking to upskill employees, address capability gaps, and deliver consistent training across teams.

    Lean Manufacturing Focused 1-to-1 Training

    • One-to-one instructor attention

    • Customized learning plans and objectives

    • Flexible scheduling based on availability

    • Personalized feedback and coaching

    • Additional focus on challenging topics

    • Targeted practice and revision support

    • Faster clarification of questions and concepts

    • Learning pace is adapted to individual needs

    Receive personalized instruction tailored to your goals, pace, and learning requirements through dedicated sessions from trusted Lean Manufacturing training company.

    Best For: Professionals seeking personalized guidance, accelerated learning, or focused support to achieve specific outcomes.

    Lean Manufacturing Live Virtual Training

    Lean Manufacturing Live Virtual Training

    Live online instructor-led sessions

    Interactive discussions and virtual activities

    Expert guidance from experienced trainers

    Practice assessments and revision support

    Dedicated Q&A sessions for concept clarification

    Fixed schedules for accountability and momentum

    Small batch sizes for personalized attention

    Access from any location with internet connectivity

    Starts from

    AUD 560

    Please Note: Attend fully interactive online sessions from anywhere while benefiting from real-time instructor guidance and collaborative learning experiences through virtual Lean Manufacturing training.

    Best For: Professionals seeking the flexibility of online learning without compromising on live instructor interaction.

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    Why Choose Invensis Learning for Lean in AustraliaPractical Lean by Practitioners

    Invensis Learning is a Lean Manufacturing training company in Australia, delivering practical Lean training for professionals and manufacturing teams who want to remove waste, improve flow and lift productivity. Our programmes combine experienced trainers, real shop floor examples, hands-on exercises and flexible delivery so learning translates directly to your operation. Whether you enrol as an individual or arrange team training for a plant or shift, you get a professional learning experience built around real-world application and measurable improvement. As an ISO 9001:2015 and ISO 27001:2022 certified provider, we hold our own training to the standards we teach.

    • Experienced trainers with real Lean and manufacturing shop floor expertise
    • Flexible formats: live online (virtual instructor-led), classroom and onsite
    • Hands-on exercises using waste walks, VSM, 5S and OEE on real scenarios
    • Corporate and team delivery tailored to your production environment
    • ISO 9001:2015 and ISO 27001:2022 certified training provider
    • Practical, application-focused learning, not just theory
    • Dedicated learner support before, during and after training
    • Trusted by professionals and organisations across many industries

    4.7/5

    Rated by Learners Worldwide

    500+

    Corporate Clients

    15+

    Years of Training Excellence

    24/7

    Learner Support

    ISO 9001:2015 Certified

    ISO 9001:2015 Certified

    ISO 27001:2022 Certified

    ISO 27001:2022 Certified

    Secure SSL Encryption

    Secure SSL Encryption

    Leaders in Training industry for 12+ years

    Leaders in Training industry for 12+ years

    Over 5000 five star reviews

    Over 5000 five star reviews

    Level AA conformance, W3C WCAG 2.2

    Level AA conformance, W3C WCAG 2.2

    Lean Manufacturing Training Locations in AustraliaInstructor-led in-person Classroom training is available for group batches. All other public cohorts are delivered as Instructor-led Live Virtual. See available cohorts.

    Lean Manufacturing Training Location in Australia

    Park Hyatt Sydney, 7 Hickson Rd, The Rocks NSW 2000, Australia

    Lean Manufacturing Training Location in Australia

    Gilligan’s, 57/89 Grafton St, Cairns City QLD 4870, Australia

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    Corporate Lean Training for TeamsUpskill Your Production Team

    • Suitable for a plant, a shift, or a cross-functional improvement team
    • Customised schedules built around your production availability
    • Onsite, live virtual or hybrid delivery to fit shop floor shifts
    • Trainers with hands-on manufacturing and Lean experience
    • Waste walks and exercises applied to your own production lines
    • A shared Lean vocabulary that makes improvements stick across the team
    • Scalable delivery for single sites and multi-site operations across Australia

    Manufacturers We Support

    BlueScope SteelCSLBAE Systems AustraliaAmcorBega CheeseCochlear

    What Our Learners Say

    Went Straight from the Room to the Line

    "The waste walk and value stream mapping exercises changed how I look at our line. Within a fortnight I had cut a changeover in half using the SMED approach we practised. The trainer kept everything grounded in real manufacturing."

    Daniel Whitfield

    Manufacturing Engineer

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    A Practical Toolkit I Use Every Shift

    "As a production supervisor I finally have a structured way to lead 5S and daily Kaizen with my team. The eight wastes framework gave us a shared language, and the exercises made it stick rather than just being theory."

    Sophie Nguyen

    Production Supervisor

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    Perfect for a First Step into Lean

    "I came in with no Lean background and left able to calculate OEE and design a simple kanban system. The pace suited a mixed group and the real-world food manufacturing examples were spot on for my role."

    Liam O'Brien

    Quality Coordinator

    0/0

    Aligned Our Whole Plant on Lean

    "We ran this onsite for a cross-functional team and it created a common improvement language across operators, engineers and maintenance. The trainer tailored the exercises to our own plant, so the value was immediate."

    Rachel Thompson

    Operations Manager

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    Real Capability, Not Box-Ticking

    "As an L&D lead I needed training that would deliver measurable change, not just a certificate to file. The team came back running waste walks and OEE reviews on their own. Coordination and scheduling were seamless."

    Mark Sullivan

    Learning and Development Lead

    0/0



    Trustpilot

    4.6

    Ratings

    100K+

    Happy Learners

    100+

    Locations Worldwide

    99%

    Training Satisfaction

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    We also deliver Australia Certification Training across multiple cities

    Invensis Learning delivers industry-leading Lean Manufacturing training solutions tailored for individuals and organizations.

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    Frequently Asked QuestionsHere's everything you may ask...

    Lean Manufacturing Training is a practical, non-certification programme that teaches you to eliminate waste and improve flow in a production system, grounded in the Toyota Production System. It suits production and manufacturing managers, engineers, supervisors, quality and maintenance professionals, and continuous improvement teams.