Course Overview

    Overview

    What's Included

    Course Highlights

    Eligibility Criteria

    Benefits

    Who Can Take

    What Is Lean Manufacturing Training and What You Gain

    A Practical Route to Waste-Free Production

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    What's Included in Your Lean Manufacturing Training

    • One-day comprehensive course

    • 8 PDUs on completion of the training

    • Copy of course material and SME-prepared study guide

    • Lean manufacturing workbooks and process templates

    • Value Stream Mapping and 5S toolkits

    • Training slides and case study documents

    • Course completion certificate from Invensis Learning

    Key Highlight

    of the Lean Manufacturing Training Course

    Lean Manufacturing Training Eligibility

    Who Can Enroll?

    The Real-World Payoff of Learning Lean

    Real Gains, Not Just Theory

    Who Should Take Lean Manufacturing Training in Brazil?

    • Manufacturing Managers and Plant Managers

    • Production Supervisors and Team Leaders

    • Quality Engineers and Quality Managers

    • Industrial Engineers and Process Engineers

    • Supply Chain and Operations Professionals

    • Maintenance Engineers and TPM Coordinators

    • Professionals transitioning into Lean or process improvement roles

    • Continuous Improvement (CI) and Operational Excellence Specialists

    Where Lean Skills Take You in Brazil

    Roles, Sectors and Demand

    Lean skills are among the most portable and sought-after capabilities in Brazilian manufacturing, because they map directly to the productivity gains employers are chasing. Professionals who complete Lean Manufacturing training and can run waste walks, map value streams, implement 5S and design pull systems are valued across automotive, aerospace, food, appliances and heavy industry. Demand runs from continuous improvement analyst and production supervisor up to production engineer, coordinator and continuous improvement manager, and here is what the market is telling us right now.

    Why Lean Skills Are in Demand Across Brazil's Factories

    Lean Manufacturing is more than a set of tools. It is how Brazilian plants turn pressure into performance. Join the professionals who eliminate waste, build flow and lead improvement where it matters. Start your Lean journey today.

    Your Brazil Lean Transformation

    The Change Lean Skills Make on Your Floor

    Your Personal Lean Transformation

    Brazil's manufacturers are under real pressure to raise productivity and cut cost, and Lean skills are what separate teams that improve from teams that firefight. Here is the shift this training makes for you and your plant.

    Sources: Salario.com.br, Glassdoor, Robert Half (Brazil) 2026; MDIC Nova Industria Brasil.

    Module 2: Identifying and Eliminating Waste (MUDA, MURA, MURI)

    • Identifying the eight types of waste: Defects, Overproduction, Waiting, Non-Utilised Talent, Transportation, Inventory, Motion, and Extra Processing
    • Conducting waste walk exercises to assess current-state operations and prioritise improvement opportunities across production processes
    • Understanding the difference between MUDA (waste), MURA (unevenness), and MURI (overburden), and applying structured elimination strategies for each

    Module 3: Value Stream Mapping (VSM)

    • Creating current-state value stream maps to visualise the flow of materials and information across the production process
    • Analysing current-state maps to identify bottlenecks, excess inventory, non-value-added steps, and process cycle efficiency metrics
    • Designing future-state value stream maps and building improvement roadmaps to close the gap between current and desired production performance

    Module 4: 5S Workplace Organisation

    • Implementing the five steps of 5S: Sort (Seiri), Set in Order (Seiton), Shine (Seiso), Standardise (Seiketsu), and Sustain (Shitsuke)
    • Conducting 5S workplace assessments, scoring production areas, and identifying corrective actions to improve organisation and visual management
    • Building 5S sustaining mechanisms including audit schedules, visual controls, and standard work documentation to maintain workplace improvements

    Module 5: Just-in-Time (JIT) Production and Kanban

    • Understanding Just-in-Time production principles including Takt Time analysis, one-piece flow, and pull-based scheduling to reduce inventory and lead times
    • Designing and implementing Kanban pull systems to manage material flow, signal replenishment, and eliminate overproduction between production stages
    • Calculating Takt Time, cycle time, and process lead time to balance workload and design efficient production flows aligned with customer demand

    Module 6: Kaizen and Continuous Improvement Events

    • Understanding Kaizen philosophy, the PDCA (Plan-Do-Check-Act) improvement cycle, and the principles of rapid improvement event facilitation
    • Planning, facilitating, and following up on structured Kaizen events including team selection, problem scoping, root cause analysis, and countermeasure implementation
    • Building a Kaizen culture through daily improvement habits, idea management systems, and leadership behaviours that sustain continuous improvement momentum

    Module 7: Error-Proofing with Poka-Yoke and Jidoka

    • Understanding error-proofing principles and the difference between detection and prevention approaches to quality control in manufacturing processes
    • Designing and implementing Poka-Yoke (mistake-proofing) devices and mechanisms to eliminate defects at the source before they reach the next production stage
    • Applying Jidoka (autonomation) principles to enable machines and operators to detect abnormalities, stop production, and signal for corrective action automatically

    Module 8: Total Productive Maintenance (TPM) and OEE

    • Understanding Total Productive Maintenance principles including the eight pillars of TPM and how TPM supports Lean production by eliminating equipment-related waste
    • Calculating Overall Equipment Effectiveness (OEE) using Availability, Performance, and Quality components to measure and improve production asset performance
    • Implementing Autonomous Maintenance practices to involve operators in basic equipment care, inspection, and early defect detection to reduce unplanned downtime

    Module 9: Sustaining Lean and Building a Lean Culture

    • Developing Lean management systems including visual management, daily team meetings, tiered accountability processes, and leader standard work to sustain improvements
    • Measuring and tracking Lean progress using key performance indicators including lead time, first-pass yield, OEE, inventory turns, and on-time delivery
    • Building a long-term Lean transformation roadmap, engaging cross-functional teams, and developing internal Lean practitioner capability to drive ongoing operational excellence

    Course Curriculum

    of the Lean Manufacturing Training

    The Lean Manufacturing training curriculum in Brazil is structured across nine modules, taking learners from foundational Lean thinking and waste identification through to advanced production system design, error-proofing, and sustaining continuous improvement culture.

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    Lean Tools You Will Apply on the Shop Floor

    Every Core Lean Tool, Applied

    The skills covered in this Lean Manufacturing training run from the eight wastes and value stream mapping through 5S, pull systems, TPM and SMED to building a Kaizen culture. By the end of the one-day programme you can walk a line, name the waste, and lead a structured improvement, using real hands-on exercises throughout.

    Spot and Eliminate the Eight Wastes

    Walk the Gemba and classify waste using the eight DOWNTIME categories: defects, overproduction, waiting, non-utilised talent, transportation, inventory, motion and extra processing. You will learn to quantify waste and prioritise what to remove first.

    Map and Improve the Value Stream

    Build current-state value stream maps with standard symbols, cycle and changeover times and inventory levels, calculate takt time, find the bottleneck, and design a leaner future-state flow that links directly to Kaizen planning.

    Organise the Workplace with 5S

    Apply Sort, Set in Order, Shine, Standardise and Sustain, plus visual management tools like Andon, production boards and floor markings, to create a clean, safe and stable workplace where abnormalities are immediately visible.

    Design Pull Systems with Kanban and JIT

    Move from push to pull production, size kanban loops and supermarkets, and apply Just-in-Time principles so each process makes only what the next step has consumed, cutting overproduction and inventory.

    Lift Equipment Effectiveness with TPM and OEE

    Use Total Productive Maintenance and calculate Overall Equipment Effectiveness (Availability x Performance x Quality), identify the six big losses, and target the improvements that raise uptime and output.

    Standardise Work and Cut Changeover with SMED

    Document standard work around takt time, work sequence and standard WIP, and apply SMED quick-changeover to separate internal from external setup, shrink batch sizes and improve flexibility.

    Lean Manufacturing Training Modes

    for Professionals and Teams

    We offer flexible training formats designed to suit different learning preferences, schedules, and professional goals. Whether you prefer self-paced learning or a structured, corporate, instructor-led experience, choose the option that best supports your skill development journey with the best Lean Manufacturing online training options.

    Lean Manufacturing Classroom Training

    • Instructor-led classroom sessions

    • Interactive discussions and group activities

    • Real-world examples and practical exercises

    • Structured learning with fixed schedules

    • Opportunities for peer networking and collaboration

    • Practise assessments and knowledge checks

    • Dedicated Q&A and concept clarification

    • Immediate trainer feedback and support

    Learn through face-to-face sessions led by experienced instructors in a collaborative classroom environment. This classroom Lean Manufacturing training in Brazil combines expert guidance, peer interaction, and hands-on activities to create an engaging learning experience.

    Best For: Learners who prefer in-person interaction, structured schedules, and collaborative learning experiences.

    Lean Manufacturing Corporate Group Training

    • Customised training aligned to organisational goals

    • Flexible delivery: onsite, virtual, hybrid, or blended

    • Scheduling tailored to business availability

    • Role-based examples and industry-relevant discussions

    • Progress tracking and learner assessments where applicable

    • Dedicated coordination and administrative support

    • Consistent learning experiences across teams

    • Scalable delivery for local, regional, or global workforces

    Designed for organisations in Brazil that want to build capabilities at scale, standardise Lean practices, and support workforce development through customised Lean Manufacturing training for companies.

    Best For: Organisations looking to upskill employees, address capability gaps, and deliver consistent training across teams.

    Lean Manufacturing Focused 1-to-1 Training

    • One-to-one instructor attention

    • Customised learning plans and objectives

    • Flexible scheduling based on availability

    • Personalized feedback and coaching

    • Additional focus on challenging topics

    • Targeted practise and revision support

    • Faster clarification of questions and concepts

    • Learning pace is adapted to individual needs

    Receive personalized instruction tailored to your goals, pace, and learning requirements through dedicated sessions from trusted Lean Manufacturing training company.

    Best For: Professionals seeking personalized guidance, accelerated learning, or focused support to achieve specific outcomes.

    Lean Manufacturing Live Virtual Training

    Lean Manufacturing Live Virtual Training

    Live online instructor-led sessions

    Interactive discussions and virtual activities

    Expert guidance from experienced trainers

    Practise assessments and revision support

    Dedicated Q&A sessions for concept clarification

    Fixed schedules for accountability and momentum

    Small batch sizes for personalized attention

    Access from any location with internet connectivity

    Starts from

    USD 395

    Please Note: Attend fully interactive online sessions from anywhere while benefiting from real-time instructor guidance and collaborative learning experiences through virtual Lean Manufacturing training.

    Best For: Professionals seeking the flexibility of online learning without compromising on live instructor interaction.

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    Why Choose Invensis Learning in Brazil

    Your Partner in Practical Lean

    Invensis Learning delivers practical Lean Manufacturing training for individual professionals and manufacturing teams that want to eliminate waste, improve flow and raise productivity. Our programmes combine experienced instructors, hands-on tool exercises and organised courseware, with the quality assurance of an ISO 9001:2015 certified provider. Whether you enrol as an individual or plan corporate training for a production team, you get a professional learning experience built around real-world application on the shop floor, delivered in the format that fits your schedule.

    • Experienced trainers with real Lean and operational excellence practise, not just theory
    • Flexible formats: online (live virtual), classroom, and corporate on-site delivery
    • Hands-on exercises in waste identification, VSM, 5S, OEE and kanban design
    • Structured, practical courseware built around the full Lean toolkit
    • Customised group training that applies Lean tools to your own plant
    • Dedicated learner support before, during and after the programme
    • Course completion certificate from Invensis Learning on finishing the course
    • Trusted by professionals and organisations across manufacturing sectors

    99%

    Training Satisfaction

    5000+

    Accredited Trainers Globally

    4.7/5

    Rated by Learners Worldwide

    500+

    Corporate Clients

    ISO 9001:2015 Certified

    ISO 9001:2015 Certified

    ISO 27001:2022 Certified

    ISO 27001:2022 Certified

    Secure SSL Encryption

    Secure SSL Encryption

    Leaders in Training industry for 12+ years

    Leaders in Training industry for 12+ years

    Over 5000 five star reviews

    Over 5000 five star reviews

    Level AA conformance, W3C WCAG 2.2

    Level AA conformance, W3C WCAG 2.2

    Lean Manufacturing Training Locations in Brazil

    Instructor-led in-person Classroom training is available for group batches. All other public cohorts are delivered as Instructor-led Live Virtual. See available cohorts.

    Lean Manufacturing Training Location in Brazil

    Renaissance São Paulo Hotel, 2233, Alameda Santos, Cerqueira César, Jardim Paulista, São Paulo, Região Sudeste, 01419-002, Brasil

    Lean Manufacturing Training Location in Brazil

    Hilton São Paulo Morumbi, 12901, Avenida das Nações Unidas, Brooklin Novo, Itaim Bibi, São Paulo, Região Sudeste, 04571-000, Brasil

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    Corporate Lean Training for Teams

    Build Capability Plant-Wide

    • Suitable for small, medium and large production and improvement teams
    • Customised schedules aligned with shift patterns and plant availability
    • Flexible delivery through on-site, live virtual or hybrid formats
    • Trainers with hands-on Lean and manufacturing experience
    • Waste walks and tool exercises run on your own lines and processes
    • Dedicated coordination and learner support for group programmes
    • Scalable delivery for teams across Brazil and global sites

    Trusted by Leading Enterprises in Brazil

    VolkswagenEmbraerWEGGerdauAmbevWhirlpool

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    Frequently Asked Questions

    Here's everything you may ask...

    Lean Manufacturing training is a practical, non-certification programme that teaches you to identify and eliminate waste from production so every step adds value. It suits production and manufacturing managers, engineers, supervisors, quality and maintenance professionals, and continuous improvement coordinators in Brazil.