Course Overview

    Overview

    What's Included

    Course Highlights

    Eligibility Criteria

    Benefits

    Who Can Take

    What Lean Manufacturing Delivers on the Shop Floor

    A Practical Introduction

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    What's Included in Your Lean Manufacturing Training

    • One-day comprehensive course

    • 8 PDUs on completion of the training

    • Copy of course material and SME-prepared study guide

    • Lean manufacturing workbooks and process templates

    • Value Stream Mapping and 5S toolkits

    • Training slides and case study documents

    • Course completion certificate from Invensis Learning

    Key Highlight

    of the Lean Manufacturing Training Course

    Lean Manufacturing Training Eligibility

    Who Can Enroll?

    The Value You Gain from Lean Training

    For Professionals and Organisations

    Who Should Take Lean Manufacturing Training in Czechia?

    • Manufacturing Managers and Plant Managers

    • Production Supervisors and Team Leaders

    • Quality Engineers and Quality Managers

    • Industrial Engineers and Process Engineers

    • Supply Chain and Operations Professionals

    • Maintenance Engineers and TPM Coordinators

    • Professionals transitioning into Lean or process improvement roles

    • Continuous Improvement (CI) and Operational Excellence Specialists

    Where Lean Skills Take Your Career in Czechia

    Roles, Demand and Employers

    Lean skills have become a core requirement across Czech manufacturing, where industry drives around 35% of the economy and employers from automotive giants to electronics and machinery plants compete for people who can cut waste and lift output. Roles such as Manufacturing Engineer, Industrial Engineer, Continuous Improvement Lead, Production Manager and Operations Manager all reward hands-on Lean capability. With more than 200,000 vacancies unfilled and output rising, practitioners who deliver measurable improvement are in strong demand, and Lean Manufacturing training is a proven way to build that capability.

    What Is Driving Demand for Lean Skills in Czechia

    Lean is more than a method. It is how Czech manufacturers stay competitive as the market transforms. Build the skills to see waste, improve flow and lead continuous improvement. Start your journey today.

    Your Czech Manufacturing Career Shift

    Where You Stand Today Versus After Lean Training

    A Clear Before and After

    Czech manufacturing is being reshaped by the EV transition, Industry 4.0 automation and a deepening skills shortage. Employers increasingly separate people who can run a Lean, waste-free operation from those who cannot. Here is the shift this training delivers.

    Sources: SalaryExpert, ERI, Glassdoor (Czech Republic) 2026.

    Module 2: Identifying and Eliminating Waste (MUDA, MURA, MURI)

    • Identifying the eight types of waste: Defects, Overproduction, Waiting, Non-Utilised Talent, Transportation, Inventory, Motion, and Extra Processing
    • Conducting waste walk exercises to assess current-state operations and prioritise improvement opportunities across production processes
    • Understanding the difference between MUDA (waste), MURA (unevenness), and MURI (overburden), and applying structured elimination strategies for each

    Module 3: Value Stream Mapping (VSM)

    • Creating current-state value stream maps to visualise the flow of materials and information across the production process
    • Analysing current-state maps to identify bottlenecks, excess inventory, non-value-added steps, and process cycle efficiency metrics
    • Designing future-state value stream maps and building improvement roadmaps to close the gap between current and desired production performance

    Module 4: 5S Workplace Organisation

    • Implementing the five steps of 5S: Sort (Seiri), Set in Order (Seiton), Shine (Seiso), Standardise (Seiketsu), and Sustain (Shitsuke)
    • Conducting 5S workplace assessments, scoring production areas, and identifying corrective actions to improve organisation and visual management
    • Building 5S sustaining mechanisms including audit schedules, visual controls, and standard work documentation to maintain workplace improvements

    Module 5: Just-in-Time (JIT) Production and Kanban

    • Understanding Just-in-Time production principles including Takt Time analysis, one-piece flow, and pull-based scheduling to reduce inventory and lead times
    • Designing and implementing Kanban pull systems to manage material flow, signal replenishment, and eliminate overproduction between production stages
    • Calculating Takt Time, cycle time, and process lead time to balance workload and design efficient production flows aligned with customer demand

    Module 6: Kaizen and Continuous Improvement Events

    • Understanding Kaizen philosophy, the PDCA (Plan-Do-Check-Act) improvement cycle, and the principles of rapid improvement event facilitation
    • Planning, facilitating, and following up on structured Kaizen events including team selection, problem scoping, root cause analysis, and countermeasure implementation
    • Building a Kaizen culture through daily improvement habits, idea management systems, and leadership behaviours that sustain continuous improvement momentum

    Module 7: Error-Proofing with Poka-Yoke and Jidoka

    • Understanding error-proofing principles and the difference between detection and prevention approaches to quality control in manufacturing processes
    • Designing and implementing Poka-Yoke (mistake-proofing) devices and mechanisms to eliminate defects at the source before they reach the next production stage
    • Applying Jidoka (autonomation) principles to enable machines and operators to detect abnormalities, stop production, and signal for corrective action automatically

    Module 8: Total Productive Maintenance (TPM) and OEE

    • Understanding Total Productive Maintenance principles including the eight pillars of TPM and how TPM supports Lean production by eliminating equipment-related waste
    • Calculating Overall Equipment Effectiveness (OEE) using Availability, Performance, and Quality components to measure and improve production asset performance
    • Implementing Autonomous Maintenance practices to involve operators in basic equipment care, inspection, and early defect detection to reduce unplanned downtime

    Module 9: Sustaining Lean and Building a Lean Culture

    • Developing Lean management systems including visual management, daily team meetings, tiered accountability processes, and leader standard work to sustain improvements
    • Measuring and tracking Lean progress using key performance indicators including lead time, first-pass yield, OEE, inventory turns, and on-time delivery
    • Building a long-term Lean transformation roadmap, engaging cross-functional teams, and developing internal Lean practitioner capability to drive ongoing operational excellence

    Course Curriculum

    of the Lean Manufacturing Training

    The Lean Manufacturing training curriculum in Czechia is structured across nine modules, taking learners from foundational Lean thinking and waste identification through to advanced production system design, error-proofing, and sustaining continuous improvement culture.

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    The Lean Tools You Will Put to Work

    Skills You Apply on Day One

    In this Lean manufacturing programme you will learn to see and remove waste, design smoother flow and build a continuous improvement habit on the shop floor. By the end you can apply the core Toyota Production System tools to real production problems.

    Identify and Remove the Eight Wastes

    Learn to spot Defects, Overproduction, Waiting, Non-utilised talent, Transportation, Inventory, Motion and Extra processing (DOWNTIME) on the shop floor, and run a structured waste walk that turns observation into measurable savings.

    Map the Value Stream

    Build current-state and future-state value stream maps, calculate takt time, locate bottlenecks and expose where material and information flow break down, so you can plan improvements that cut total lead time.

    Organise with 5S and Visual Management

    Apply Sort, Set in Order, Shine, Standardise and Sustain, and use andon, production boards and floor markings to make normal and abnormal conditions visible at a glance across the workplace.

    Design Pull Systems and Kanban

    Move from push to pull, size supermarkets, calculate kanban quantities and apply Just-in-Time thinking so each process makes only what the next one needs, cutting overproduction and inventory.

    Apply TPM and Measure OEE

    Use Total Productive Maintenance and autonomous maintenance to improve reliability, and calculate OEE (Availability x Performance x Quality) to target the six big losses that limit output.

    Lead Kaizen and Standard Work

    Document standard work, apply SMED for quick changeovers and level production with Heijunka, then run Kaizen improvements and A3 problem solving to sustain a culture of continuous improvement.

    Lean Manufacturing Training Modes

    for Professionals and Teams

    We offer flexible training formats designed to suit different learning preferences, schedules, and professional goals. Whether you prefer self-paced learning or a structured, corporate, instructor-led experience, choose the option that best supports your skill development journey with the best Lean Manufacturing online training options.

    Lean Manufacturing Classroom Training

    • Instructor-led classroom sessions

    • Interactive discussions and group activities

    • Real-world examples and practical exercises

    • Structured learning with fixed schedules

    • Opportunities for peer networking and collaboration

    • Practise assessments and knowledge checks

    • Dedicated Q&A and concept clarification

    • Immediate trainer feedback and support

    Learn through face-to-face sessions led by experienced instructors in a collaborative classroom environment. This classroom Lean Manufacturing training in Czechia combines expert guidance, peer interaction, and hands-on activities to create an engaging learning experience.

    Best For: Learners who prefer in-person interaction, structured schedules, and collaborative learning experiences.

    Lean Manufacturing Corporate Group Training

    • Customised training aligned to organisational goals

    • Flexible delivery: onsite, virtual, hybrid, or blended

    • Scheduling tailored to business availability

    • Role-based examples and industry-relevant discussions

    • Progress tracking and learner assessments where applicable

    • Dedicated coordination and administrative support

    • Consistent learning experiences across teams

    • Scalable delivery for local, regional, or global workforces

    Designed for organisations in Czechia that want to build capabilities at scale, standardise Lean practices, and support workforce development through customised Lean Manufacturing training for companies.

    Best For: Organisations looking to upskill employees, address capability gaps, and deliver consistent training across teams.

    Lean Manufacturing Focused 1-to-1 Training

    • One-to-one instructor attention

    • Customised learning plans and objectives

    • Flexible scheduling based on availability

    • Personalized feedback and coaching

    • Additional focus on challenging topics

    • Targeted practise and revision support

    • Faster clarification of questions and concepts

    • Learning pace is adapted to individual needs

    Receive personalized instruction tailored to your goals, pace, and learning requirements through dedicated sessions from trusted Lean Manufacturing training company.

    Best For: Professionals seeking personalized guidance, accelerated learning, or focused support to achieve specific outcomes.

    Lean Manufacturing Live Virtual Training

    Lean Manufacturing Live Virtual Training

    Live online instructor-led sessions

    Interactive discussions and virtual activities

    Expert guidance from experienced trainers

    Practise assessments and revision support

    Dedicated Q&A sessions for concept clarification

    Fixed schedules for accountability and momentum

    Small batch sizes for personalized attention

    Access from any location with internet connectivity

    Starts from

    CZK 7240

    Please Note: Attend fully interactive online sessions from anywhere while benefiting from real-time instructor guidance and collaborative learning experiences through virtual Lean Manufacturing training.

    Best For: Professionals seeking the flexibility of online learning without compromising on live instructor interaction.

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    Why Choose Invensis Learning for Lean Manufacturing in Czechia

    Practical, Expert-Led and Flexible

    Invensis Learning delivers structured Lean Manufacturing training for individual professionals and manufacturers who want to build waste-elimination and continuous improvement capability. Our programmes combine experienced practitioner trainers, flexible delivery and organised, practical courseware. As an ISO 9001:2015 quality-managed and ISO 27001:2022 information-secure provider with a global delivery network that includes Czechia, we help teams turn Lean theory into shop-floor results, whether you enrol as an individual or train a whole plant.

    • Experienced practitioner trainers with real manufacturing and Lean expertise
    • Quality-assured delivery backed by ISO 9001:2015 and ISO 27001:2022
    • Flexible formats: live online, classroom, onsite and corporate group training
    • Hands-on exercises and real production case studies, not just theory
    • Local and onsite delivery for teams across Czechia
    • Dedicated learner support before, during and after training
    • Part of a 60+ course portfolio spanning quality and operational excellence
    • Trusted by 50,000+ professionals and organisations worldwide

    24/7

    Learner Support

    50+

    Industries Served

    1-to-1

    Doubt-Clearing Sessions

    60+

    Global Course Portfolio

    ISO 9001:2015 Certified

    ISO 9001:2015 Certified

    ISO 27001:2022 Certified

    ISO 27001:2022 Certified

    Secure SSL Encryption

    Secure SSL Encryption

    Leaders in Training industry for 12+ years

    Leaders in Training industry for 12+ years

    Over 5000 five star reviews

    Over 5000 five star reviews

    Level AA conformance, W3C WCAG 2.2

    Level AA conformance, W3C WCAG 2.2

    Lean Manufacturing Training Locations in Czechia

    Instructor-led in-person Classroom training is available for group batches. All other public cohorts are delivered as Instructor-led Live Virtual. See available cohorts.

    Lean Manufacturing Training Location in Czechia

    Hilton Prague Atrium, 311, Pobřežní, Florenc, Karlín, Prague 8, district Prague 8, Prague, 186 00, Czech Republic

    Lean Manufacturing Training Location in Czechia

    Grand Hotel Prague Towers, 1655/1, Kongresová, Nusle, Prague 4, district Prague 4, Prague, 140 00, Czech Republic

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    Corporate Lean Manufacturing Training

    Upskill Your Whole Plant

    • Tailored to your own production lines, products and improvement goals
    • Delivered onsite, live online or hybrid to fit shift patterns
    • Build a shared Lean language across operators, engineers and managers
    • Practical waste walks and exercises run on your real processes
    • Flexible scheduling for small teams or multiple sites
    • Dedicated coordination and post-training support for your group
    • Scalable delivery for teams across Czechia and beyond

    Trusted by Leading Enterprises in Czechia

    Skoda AutoBoschContinentalFoxconnHyundaiSiemens

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    We also deliver Czechia Certification Training across multiple cities in Czechia

    Lean Manufacturing training for individuals and teams. Select a city in Czechia to view upcoming dates, formats and pricing.

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    Frequently Asked Questions

    Here's everything you may ask...

    Lean Manufacturing training is a practical, skills-based course that teaches the Toyota Production System approach to eliminating waste and improving flow. Over one day you learn the five Lean principles, the eight wastes, value stream mapping, 5S, pull systems, TPM and Kaizen, with hands-on exercises throughout.