Course Overview

    Overview

    Course Highlights

    Eligibility Criteria

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    What Lean Manufacturing Means for Algeria's Production TeamsA Practical, One-Day Skills Course

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    Key Highlightof the Lean Manufacturing Training Course

    Lean Manufacturing Training EligibilityWho Can Enroll?

    What You Gain from Mastering Lean on the Shop FloorSkills That Pay off from Day One

    Where Lean Skills Take Your Career in AlgeriaRoles, Demand and Pay

    Lean skills are increasingly sought after across Algeria's manufacturing base, from the growing automotive assembly cluster around Oran to steel, agri-food, electronics and building-materials producers competing on cost and quality. As factories scale local production and chase higher local-content and productivity targets, employers need people with hands-on Lean Manufacturing training who can eliminate waste and improve flow. Demand runs from production supervisor and manufacturing engineer up to continuous-improvement lead and operations manager, and here is what the market is telling us right now.

    The Forces Driving Lean Demand in Algerian Manufacturing

    Lean is more than a set of tools. It is a career advantage for anyone in Algerian manufacturing. Join professionals who cut waste, improve flow and lead operational excellence. Start your journey today.

    Your Algeria Lean Transformation

    Where Your Production Skills Stand Today

    The Lean Career Shift Ahead

    Algeria's manufacturing base is expanding with new automotive, steel and agri-food investment, and employers increasingly separate the people who can drive improvement from those who cannot. Here is which side of that line you want to be on.

    Sources: Glassdoor, Paylab, MaxisHR (Algeria) 2026.

    Module 2: Identifying and Eliminating Waste (MUDA, MURA, MURI)

    • Identifying the eight types of waste: Defects, Overproduction, Waiting, Non-Utilised Talent, Transportation, Inventory, Motion, and Extra Processing
    • Conducting waste walk exercises to assess current-state operations and prioritise improvement opportunities across production processes
    • Understanding the difference between MUDA (waste), MURA (unevenness), and MURI (overburden), and applying structured elimination strategies for each

    Module 3: Value Stream Mapping (VSM)

    • Creating current-state value stream maps to visualise the flow of materials and information across the production process
    • Analysing current-state maps to identify bottlenecks, excess inventory, non-value-added steps, and process cycle efficiency metrics
    • Designing future-state value stream maps and building improvement roadmaps to close the gap between current and desired production performance

    Module 4: 5S Workplace Organisation

    • Implementing the five steps of 5S: Sort (Seiri), Set in Order (Seiton), Shine (Seiso), Standardise (Seiketsu), and Sustain (Shitsuke)
    • Conducting 5S workplace assessments, scoring production areas, and identifying corrective actions to improve organisation and visual management
    • Building 5S sustaining mechanisms including audit schedules, visual controls, and standard work documentation to maintain workplace improvements

    Module 5: Just-in-Time (JIT) Production and Kanban

    • Understanding Just-in-Time production principles including Takt Time analysis, one-piece flow, and pull-based scheduling to reduce inventory and lead times
    • Designing and implementing Kanban pull systems to manage material flow, signal replenishment, and eliminate overproduction between production stages
    • Calculating Takt Time, cycle time, and process lead time to balance workload and design efficient production flows aligned with customer demand

    Module 6: Kaizen and Continuous Improvement Events

    • Understanding Kaizen philosophy, the PDCA (Plan-Do-Check-Act) improvement cycle, and the principles of rapid improvement event facilitation
    • Planning, facilitating, and following up on structured Kaizen events including team selection, problem scoping, root cause analysis, and countermeasure implementation
    • Building a Kaizen culture through daily improvement habits, idea management systems, and leadership behaviours that sustain continuous improvement momentum

    Module 7: Error-Proofing with Poka-Yoke and Jidoka

    • Understanding error-proofing principles and the difference between detection and prevention approaches to quality control in manufacturing processes
    • Designing and implementing Poka-Yoke (mistake-proofing) devices and mechanisms to eliminate defects at the source before they reach the next production stage
    • Applying Jidoka (autonomation) principles to enable machines and operators to detect abnormalities, stop production, and signal for corrective action automatically

    Module 8: Total Productive Maintenance (TPM) and OEE

    • Understanding Total Productive Maintenance principles including the eight pillars of TPM and how TPM supports Lean production by eliminating equipment-related waste
    • Calculating Overall Equipment Effectiveness (OEE) using Availability, Performance, and Quality components to measure and improve production asset performance
    • Implementing Autonomous Maintenance practices to involve operators in basic equipment care, inspection, and early defect detection to reduce unplanned downtime

    Module 9: Sustaining Lean and Building a Lean Culture

    • Developing Lean management systems including visual management, daily team meetings, tiered accountability processes, and leader standard work to sustain improvements
    • Measuring and tracking Lean progress using key performance indicators including lead time, first-pass yield, OEE, inventory turns, and on-time delivery
    • Building a long-term Lean transformation roadmap, engaging cross-functional teams, and developing internal Lean practitioner capability to drive ongoing operational excellence

    Course Curriculumof the Lean Manufacturing Training

    The Lean Manufacturing training curriculum in Algeria is structured across nine modules, taking learners from foundational Lean thinking and waste identification through to advanced production system design, error-proofing, and sustaining continuous improvement culture.

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    The Lean Tools You Will Put to WorkHands-On Skills for the Shop Floor

    Skills covered in Lean Manufacturing Training run across the full Toyota Production System toolkit, from waste identification and value stream mapping to Kanban, TPM, OEE and Kaizen. By the end of the day you can walk a process, spot the waste and apply the right tool to remove it.

    Identify and Remove the Eight Wastes

    Recognise and classify the eight wastes (DOWNTIME) on the shop floor through structured waste walks and Gemba observation, then quantify and prioritise them so you target the losses that cost your operation the most.

    Map Value Streams to Expose Bottlenecks

    Draw current-state value stream maps with standard symbols, cycle and changeover times and inventory, calculate takt time, and locate the bottleneck so you can design a leaner future-state flow.

    Organise Workspaces with 5S

    Apply the five 5S steps, Sort, Set in Order, Shine, Standardise and Sustain, alongside visual management such as Andon and production boards to make abnormalities visible and keep gains in place.

    Design Pull Systems with Kanban and JIT

    Move production from push to pull, size Kanban loops and supermarkets, and apply Just-in-Time principles so each step produces only what the next step needs, cutting overproduction and inventory.

    Lift Uptime with TPM and OEE

    Use Total Productive Maintenance and the eight TPM pillars to improve equipment reliability, then calculate Overall Equipment Effectiveness (Availability times Performance times Quality) and tackle the six big losses.

    Standardise Work and Drive Kaizen

    Write standard work using takt time, work sequence and standard WIP, cut changeover time with SMED, level production with Heijunka, and lead daily Kaizen so improvement becomes a habit.

    Who Should TakeLean Manufacturing Training in Algeria?

    Manufacturing Managers and Plant Managers

    Production Supervisors and Team Leaders

    Quality Engineers and Quality Managers

    Industrial Engineers and Process Engineers

    Supply Chain and Operations Professionals

    Maintenance Engineers and TPM Coordinators

    Professionals transitioning into Lean or process improvement roles

    Continuous Improvement (CI) and Operational Excellence Specialists

    Who Can Take This Certification Training

    Lean Manufacturing Training Modesfor Professionals and Teams

    We offer flexible training formats designed to suit different learning preferences, schedules, and professional goals. Whether you prefer self-paced learning or a structured, corporate, instructor-led experience, choose the option that best supports your skill development journey with the best Lean Manufacturing online training options.

    Lean Manufacturing Classroom Training

    • Instructor-led classroom sessions

    • Interactive discussions and group activities

    • Real-world examples and practical exercises

    • Structured learning with fixed schedules

    • Opportunities for peer networking and collaboration

    • Practice assessments and knowledge checks

    • Dedicated Q&A and concept clarification

    • Immediate trainer feedback and support

    Learn through face-to-face sessions led by experienced instructors in a collaborative classroom environment. This classroom Lean Manufacturing training in Algeria combines expert guidance, peer interaction, and hands-on activities to create an engaging learning experience.

    Best For: Learners who prefer in-person interaction, structured schedules, and collaborative learning experiences.

    Lean Manufacturing Corporate Group Training

    • Customized training aligned to organizational goals

    • Flexible delivery: onsite, virtual, hybrid, or blended

    • Scheduling tailored to business availability

    • Role-based examples and industry-relevant discussions

    • Progress tracking and learner assessments where applicable

    • Dedicated coordination and administrative support

    • Consistent learning experiences across teams

    • Scalable delivery for local, regional, or global workforces

    Designed for organizations in Algeria that want to build capabilities at scale, standardize Lean practices, and support workforce development through customized Lean Manufacturing training for companies.

    Best For: Organizations looking to upskill employees, address capability gaps, and deliver consistent training across teams.

    Lean Manufacturing Focused 1-to-1 Training

    • One-to-one instructor attention

    • Customized learning plans and objectives

    • Flexible scheduling based on availability

    • Personalized feedback and coaching

    • Additional focus on challenging topics

    • Targeted practice and revision support

    • Faster clarification of questions and concepts

    • Learning pace is adapted to individual needs

    Receive personalized instruction tailored to your goals, pace, and learning requirements through dedicated sessions from trusted Lean Manufacturing training company.

    Best For: Professionals seeking personalized guidance, accelerated learning, or focused support to achieve specific outcomes.

    Lean Manufacturing Live Virtual Training

    Lean Manufacturing Live Virtual Training

    Live online instructor-led sessions

    Interactive discussions and virtual activities

    Expert guidance from experienced trainers

    Practice assessments and revision support

    Dedicated Q&A sessions for concept clarification

    Fixed schedules for accountability and momentum

    Small batch sizes for personalized attention

    Access from any location with internet connectivity

    Starts from

    DZD 43210

    Please Note: Attend fully interactive online sessions from anywhere while benefiting from real-time instructor guidance and collaborative learning experiences through virtual Lean Manufacturing training.

    Best For: Professionals seeking the flexibility of online learning without compromising on live instructor interaction.

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    Why Choose Invensis Learning for Lean Manufacturing Training in AlgeriaExpert-Led Learning You Can Trust

    Invensis Learning delivers structured Lean training for individual professionals and organisations that want to build a waste-free, continuous-improvement culture. Our programmes combine experienced trainers, hands-on exercises, organised courseware and learner-focused support. Whether you enrol as an individual or plan corporate training for your team, Invensis Learning provides a professional learning experience built around practical understanding, real-world application and measurable results. As an ISO 9001:2015 and ISO 27001:2022 certified provider and a trusted Lean Manufacturing training company in Algeria, we hold our own delivery to international quality and information-security standards.

    • Experienced trainers with real manufacturing and operational-excellence expertise
    • Practical, exercise-led sessions grounded in the Toyota Production System
    • Flexible formats for individuals, teams and corporate groups
    • Online (live virtual), classroom, onsite and self-paced delivery options
    • Structured, organised courseware and hands-on Lean tool exercises
    • Onsite delivery so teams practise on their own production processes
    • Dedicated learner support before, during and after training
    • Trusted globally by professionals and organisations across industries

    ISO 9001

    Quality Management

    200K+

    Professionals Trained

    12M+

    Hours of Training Delivered

    4

    Flexible Learning Modes

    ISO 9001:2015 Certified

    ISO 9001:2015 Certified

    ISO 27001:2022 Certified

    ISO 27001:2022 Certified

    Secure SSL Encryption

    Secure SSL Encryption

    Leaders in Training industry for 12+ years

    Leaders in Training industry for 12+ years

    Over 5000 five star reviews

    Over 5000 five star reviews

    Level AA conformance, W3C WCAG 2.2

    Level AA conformance, W3C WCAG 2.2

    Lean Manufacturing Training Locations in AlgeriaInstructor-led in-person Classroom training is available for group batches. All other public cohorts are delivered as Instructor-led Live Virtual. See available cohorts.

    Lean Manufacturing Training Location in Algeria

    Hôtel Sofitel Hotel Sofitel Algiers, 172, Rue Hassiba Benbouali, Hassiba Ben Bouali Street, May Square, ⵙⵉⴷⵉ ⵎⵃⴻⵎⵎⴻⴷ Sidi M'hamed, Alger ⴷⵣⴰⵢⴻⵔ Algeria, Daïra Sidi M'Hamed, Algeria ⴷⵣⴰⵢⴻⵔ, 16015, ⵍⵣⵣⴰⵢⴻⵔ Algeria

    Lean Manufacturing Training Location in Algeria

    Sheraton Club des Pins Resort, 62, Rue des Abbatoirs, Staoueli Stawali Stawali, Zeralda Ziralda Zeralda, Algeria Algeria, 16000, Algeria

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    Corporate Lean Manufacturing TrainingUpskill Your Whole Team

    • Suitable for small, medium and large production teams
    • Customised schedules aligned with shift and plant availability
    • Delivery through onsite, live virtual, hybrid or blended formats
    • Trainers with relevant manufacturing and Lean expertise
    • Role-based, industry-relevant examples for better workplace use
    • Waste-walk and Lean tool exercises run on your own processes
    • Scalable delivery for teams across Algeria and global sites

    Trusted by Manufacturers

    CevitalStellantis AlgerieTosyali AlgerieCondorRenault AlgerieSaidal

    What Our Learners Say

    Practical from the First Hour

    "The waste-walk and 5S exercises were the turning point for me. Within two weeks of the training I had reorganised my area and cut the time we lost searching for tools. The trainer kept everything practical and tied to real shop-floor situations."

    Yacine Belkacem

    Production Supervisor

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    OEE and VSM Made Simple

    "Value stream mapping and OEE finally clicked for me here. I now measure our line properly and can show where the real losses are, instead of guessing. The examples matched the kind of assembly work we do every day."

    Amina Kaci

    Manufacturing Engineer

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    Useful Quality Tools I Could Apply

    "Strong session on standard work and Poka Yoke. I took the mistake-proofing ideas straight back to our quality checks and reduced a recurring defect. Good balance of concept and hands-on practice throughout the day."

    Karim Mansouri

    Quality Engineer

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    Real Impact for Our Production Teams

    "We ran this onsite for our line teams and the impact was immediate. Everyone now shares the same Lean language, and our changeover times have started to come down. The trainer tailored the exercises to our own processes, which made all the difference."

    Sofiane Rahmani

    Plant Operations Lead, Automotive Supplier

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    A Programme That Changed Shop-Floor Habits

    "As an L&D lead in an agri-food group, I needed training that would actually change behaviour on the floor. This did. The Kaizen and 5S content gave our supervisors a repeatable method, and coordination with Invensis Learning was smooth from start to finish."

    Nadia Hamidi

    L&D Manager, Agri-Food Group

    0/0



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    Happy Learners

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    Locations Worldwide

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    Lean Manufacturing Training is a practical, one-day skills course that teaches teams to eliminate waste, improve flow and deliver more value. It is built on the Toyota Production System and the five Lean principles, and covers the eight wastes, value stream mapping, 5S, Kanban, TPM, OEE and Kaizen.