Course Overview

    Overview

    What's Included

    Course Highlights

    Eligibility Criteria

    Benefits

    Who Can Take

    What Is Lean Manufacturing Training?

    Your Route to Waste-Free Production

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    What's Included in Your Lean Manufacturing Training

    • One-day comprehensive course

    • 8 PDUs on completion of the training

    • Copy of course material and SME-prepared study guide

    • Lean manufacturing workbooks and process templates

    • Value Stream Mapping and 5S toolkits

    • Training slides and case study documents

    • Course completion certificate from Invensis Learning

    Key Highlight

    of the Lean Manufacturing Training Course

    Lean Manufacturing Training Eligibility

    Who Can Enroll?

    Why Lean Manufacturing Skills Are Worth It

    Value You Apply from Day One

    Who Should Take Lean Manufacturing Training in South Africa?

    • Manufacturing Managers and Plant Managers

    • Production Supervisors and Team Leaders

    • Quality Engineers and Quality Managers

    • Industrial Engineers and Process Engineers

    • Supply Chain and Operations Professionals

    • Maintenance Engineers and TPM Coordinators

    • Professionals transitioning into Lean or process improvement roles

    • Continuous Improvement (CI) and Operational Excellence Specialists

    Where Lean Skills Lead in South Africa

    Roles, Demand and Pay Outlook

    Lean skills sit at the heart of South Africa's manufacturing drive, valued across automotive, food and beverage, chemicals, metals and pharmaceutical plants under pressure to do more with less. As the Automotive Masterplan pushes local content and competitiveness, and energy and cost constraints squeeze margins, employers are hiring people who can eliminate waste, lift OEE and improve flow, which is exactly what practical Lean Manufacturing training develops. Roles range from Manufacturing Engineer and Quality Engineer to Continuous Improvement Manager, Lean Manager and Operations Manager, and here is what the market is telling us now.

    What Is Driving Lean Demand in South African Plants

    Lean is more than a method. It is how South African plants protect margins and win work. Join the professionals turning waste into flow, and start building world-class manufacturing capability today.

    Your South Africa Lean Transformation

    Before and After You Master Lean

    What Lean Mastery Changes on the Floor

    South Africa's factories are modernising under real pressure, from energy constraints to tough local-content and cost targets, and employers increasingly separate teams that can run Lean from those that cannot. Here is what changes once you master the tools.

    Sources: PayScale, ERI SalaryExpert, Glassdoor (South Africa) 2026.

    Module 2: Identifying and Eliminating Waste (MUDA, MURA, MURI)

    • Identifying the eight types of waste: Defects, Overproduction, Waiting, Non-Utilised Talent, Transportation, Inventory, Motion, and Extra Processing
    • Conducting waste walk exercises to assess current-state operations and prioritise improvement opportunities across production processes
    • Understanding the difference between MUDA (waste), MURA (unevenness), and MURI (overburden), and applying structured elimination strategies for each

    Module 3: Value Stream Mapping (VSM)

    • Creating current-state value stream maps to visualise the flow of materials and information across the production process
    • Analysing current-state maps to identify bottlenecks, excess inventory, non-value-added steps, and process cycle efficiency metrics
    • Designing future-state value stream maps and building improvement roadmaps to close the gap between current and desired production performance

    Module 4: 5S Workplace Organisation

    • Implementing the five steps of 5S: Sort (Seiri), Set in Order (Seiton), Shine (Seiso), Standardise (Seiketsu), and Sustain (Shitsuke)
    • Conducting 5S workplace assessments, scoring production areas, and identifying corrective actions to improve organisation and visual management
    • Building 5S sustaining mechanisms including audit schedules, visual controls, and standard work documentation to maintain workplace improvements

    Module 5: Just-in-Time (JIT) Production and Kanban

    • Understanding Just-in-Time production principles including Takt Time analysis, one-piece flow, and pull-based scheduling to reduce inventory and lead times
    • Designing and implementing Kanban pull systems to manage material flow, signal replenishment, and eliminate overproduction between production stages
    • Calculating Takt Time, cycle time, and process lead time to balance workload and design efficient production flows aligned with customer demand

    Module 6: Kaizen and Continuous Improvement Events

    • Understanding Kaizen philosophy, the PDCA (Plan-Do-Check-Act) improvement cycle, and the principles of rapid improvement event facilitation
    • Planning, facilitating, and following up on structured Kaizen events including team selection, problem scoping, root cause analysis, and countermeasure implementation
    • Building a Kaizen culture through daily improvement habits, idea management systems, and leadership behaviours that sustain continuous improvement momentum

    Module 7: Error-Proofing with Poka-Yoke and Jidoka

    • Understanding error-proofing principles and the difference between detection and prevention approaches to quality control in manufacturing processes
    • Designing and implementing Poka-Yoke (mistake-proofing) devices and mechanisms to eliminate defects at the source before they reach the next production stage
    • Applying Jidoka (autonomation) principles to enable machines and operators to detect abnormalities, stop production, and signal for corrective action automatically

    Module 8: Total Productive Maintenance (TPM) and OEE

    • Understanding Total Productive Maintenance principles including the eight pillars of TPM and how TPM supports Lean production by eliminating equipment-related waste
    • Calculating Overall Equipment Effectiveness (OEE) using Availability, Performance, and Quality components to measure and improve production asset performance
    • Implementing Autonomous Maintenance practices to involve operators in basic equipment care, inspection, and early defect detection to reduce unplanned downtime

    Module 9: Sustaining Lean and Building a Lean Culture

    • Developing Lean management systems including visual management, daily team meetings, tiered accountability processes, and leader standard work to sustain improvements
    • Measuring and tracking Lean progress using key performance indicators including lead time, first-pass yield, OEE, inventory turns, and on-time delivery
    • Building a long-term Lean transformation roadmap, engaging cross-functional teams, and developing internal Lean practitioner capability to drive ongoing operational excellence

    Course Curriculum

    of the Lean Manufacturing Training

    The Lean Manufacturing training curriculum in South Africa is structured across nine modules, taking learners from foundational Lean thinking and waste identification through to advanced production system design, error-proofing, and sustaining continuous improvement culture.

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    Skills You Will Build

    A Complete Shop-Floor Toolkit

    Lean Manufacturing Training gives you a complete, practical toolkit for waste elimination and flow. By the end of the programme you can run a waste walk, map a value stream, launch 5S, design a Kanban pull system, calculate OEE and lead Kaizen improvements on the shop floor.

    Identify and Eliminate the Eight Wastes

    Recognise and remove the eight wastes (DOWNTIME): defects, overproduction, waiting, non-utilised talent, transportation, inventory, motion and extra processing. Run a Gemba waste walk and quantify waste to prioritise where to improve first.

    Map and Improve the Value Stream

    Draw current-state and future-state value stream maps, capture cycle and changeover times, calculate takt time and locate the bottleneck. Use the map to plan Kaizen events that improve flow across the whole process.

    Organise the Workplace with 5S

    Apply the five steps of 5S (Sort, Set in Order, Shine, Standardise, Sustain) and visual management tools such as Andon, floor markings and production boards to create a safer, more productive and self-explaining workplace.

    Design Pull Systems and Kanban

    Move from push to pull production, size and run Kanban loops and supermarkets, and apply Just-in-Time principles to cut overproduction and inventory while keeping downstream demand supplied.

    Lift Equipment Reliability with TPM and OEE

    Use Total Productive Maintenance and calculate OEE (Availability x Performance x Quality). Identify the six big losses and target world-class performance to unlock capacity you already own.

    Standardise Work and Cut Changeover with SMED

    Write standard work built on takt time, work sequence and standard WIP, apply SMED to slash changeover times, level production with Heijunka, and sustain gains through daily Kaizen and A3 problem solving.

    Lean Manufacturing Training Modes

    for Professionals and Teams

    We offer flexible training formats designed to suit different learning preferences, schedules, and professional goals. Whether you prefer self-paced learning or a structured, corporate, instructor-led experience, choose the option that best supports your skill development journey with the best Lean Manufacturing online training options.

    Lean Manufacturing Classroom Training

    • Instructor-led classroom sessions

    • Interactive discussions and group activities

    • Real-world examples and practical exercises

    • Structured learning with fixed schedules

    • Opportunities for peer networking and collaboration

    • Practise assessments and knowledge checks

    • Dedicated Q&A and concept clarification

    • Immediate trainer feedback and support

    Learn through face-to-face sessions led by experienced instructors in a collaborative classroom environment. This classroom Lean Manufacturing training in South Africa combines expert guidance, peer interaction, and hands-on activities to create an engaging learning experience.

    Best For: Learners who prefer in-person interaction, structured schedules, and collaborative learning experiences.

    Lean Manufacturing Corporate Group Training

    • Customised training aligned to organisational goals

    • Flexible delivery: onsite, virtual, hybrid, or blended

    • Scheduling tailored to business availability

    • Role-based examples and industry-relevant discussions

    • Progress tracking and learner assessments where applicable

    • Dedicated coordination and administrative support

    • Consistent learning experiences across teams

    • Scalable delivery for local, regional, or global workforces

    Designed for organisations in South Africa that want to build capabilities at scale, standardise Lean practices, and support workforce development through customised Lean Manufacturing training for companies.

    Best For: Organisations looking to upskill employees, address capability gaps, and deliver consistent training across teams.

    Lean Manufacturing Focused 1-to-1 Training

    • One-to-one instructor attention

    • Customised learning plans and objectives

    • Flexible scheduling based on availability

    • Personalized feedback and coaching

    • Additional focus on challenging topics

    • Targeted practise and revision support

    • Faster clarification of questions and concepts

    • Learning pace is adapted to individual needs

    Receive personalized instruction tailored to your goals, pace, and learning requirements through dedicated sessions from trusted Lean Manufacturing training company.

    Best For: Professionals seeking personalized guidance, accelerated learning, or focused support to achieve specific outcomes.

    Lean Manufacturing Live Virtual Training

    Lean Manufacturing Live Virtual Training

    Live online instructor-led sessions

    Interactive discussions and virtual activities

    Expert guidance from experienced trainers

    Practise assessments and revision support

    Dedicated Q&A sessions for concept clarification

    Fixed schedules for accountability and momentum

    Small batch sizes for personalized attention

    Access from any location with internet connectivity

    Starts from

    ZAR 5360

    Please Note: Attend fully interactive online sessions from anywhere while benefiting from real-time instructor guidance and collaborative learning experiences through virtual Lean Manufacturing training.

    Best For: Professionals seeking the flexibility of online learning without compromising on live instructor interaction.

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    Why Choose Invensis Learning in South Africa?

    Practical Lean, Your Way

    As a trusted Lean Manufacturing training company in South Africa, Invensis Learning delivers structured, practical Lean training for professionals and organisations that want to eliminate waste, improve flow and build a continuous improvement culture. Our programmes combine experienced trainers, flexible delivery formats, organised courseware and hands-on exercises that connect directly to the shop floor. Whether you enrol as an individual or plan corporate training for a plant team, Invensis Learning provides a professional experience built around practical understanding, real-world application and measurable improvement, backed by ISO 9001:2015 quality and ISO 27001:2022 information-security certification.

    • Experienced trainers with real Lean and operational excellence practise
    • Flexible formats: live virtual, classroom and onsite for teams
    • ISO 9001:2015 and ISO 27001:2022 certified training operation
    • Structured courseware with hands-on shop-floor tool exercises
    • Learning designed for immediate application at work, not just theory
    • Dedicated learner support before, during and after training
    • Customised group delivery for plants and cross-functional teams
    • Global delivery with local support across South Africa

    4

    Flexible Learning Modes

    99%

    Training Satisfaction

    5000+

    Accredited Trainers Globally

    4.7/5

    Rated by Learners Worldwide

    ISO 9001:2015 Certified

    ISO 9001:2015 Certified

    ISO 27001:2022 Certified

    ISO 27001:2022 Certified

    Secure SSL Encryption

    Secure SSL Encryption

    Leaders in Training industry for 12+ years

    Leaders in Training industry for 12+ years

    Over 5000 five star reviews

    Over 5000 five star reviews

    Level AA conformance, W3C WCAG 2.2

    Level AA conformance, W3C WCAG 2.2

    Lean Manufacturing Training Locations in South Africa

    Instructor-led in-person Classroom training is available for group batches. All other public cohorts are delivered as Instructor-led Live Virtual. See available cohorts.

    Lean Manufacturing Training Location in South Africa

    The Westin Cape Town Convention Square, Lower Long Street, Cape Town Ward 115, Cape Town, City of Cape Town, Western Cape, 8000, South Africa

    Lean Manufacturing Training Location in South Africa

    Southern Sun Katherine Street Sandton, 115, Linden Street, Atholl Gardens, Johannesburg Ward 91, Johannesburg, City of Johannesburg Metropolitan Municipality, Gauteng, 2146, South Africa

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    Corporate Lean Training for Teams

    Standardise Your Practise

    • Suitable for small, medium and large plant teams
    • Customised schedules built around shift and line availability
    • Flexible delivery through onsite, live virtual or hybrid formats
    • Trainers with real manufacturing and continuous improvement experience
    • Waste and Lean tool exercises applied to your own production area
    • Dedicated coordination and learner support for group programmes
    • Scalable delivery for teams across South Africa and beyond

    Trusted by Leading Enterprises in South Africa

    Toyota South Africa MotorsVolkswagen Group AfricaSasolNestle South AfricaSouth African BreweriesAspen Pharmacare

    Enquire with us now

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    We also deliver South Africa Certification Training across multiple cities in South Africa

    Lean Manufacturing training for individuals and teams. Select a city in South Africa to view upcoming dates, formats and pricing.

    Lean Manufacturing Training Course in BloemfonteinLean Manufacturing Training Course in Cape TownLean Manufacturing Training Course in CenturionLean Manufacturing Training Course in DurbanLean Manufacturing Training Course in East LondonLean Manufacturing Training Course in JohannesburgLean Manufacturing Training Course in Port ElizabethLean Manufacturing Training Course in Pretoria

    Frequently Asked Questions

    Here's everything you may ask...

    Lean Manufacturing Training is a practical, one-day skills course that teaches you to eliminate waste and improve production flow using the Toyota Production System toolkit. It covers the five Lean principles, the eight wastes, value stream mapping, 5S, Kanban, TPM, OEE, standard work, SMED and Kaizen, and is delivered in South Africa in live virtual, classroom and onsite formats.