Course Overview

    Overview

    Course Highlights

    Eligibility Criteria

    Benefits

    What Is Lean Manufacturing Training?UntitledA Practical Route to Waste-Free Production

    Lean Manufacturing Training in Costa Rica is a one-day, practical skills programme that teaches you how to eliminate waste and improve flow across any production system. Rooted in the Toyota Production System (TPS) developed by Taiichi Ohno and Shigeo Shingo, the course shows you how to apply the five Lean principles: identify value, map the value stream, create flow, establish pull and seek perfection. Costa Rica has become one of the world's leading advanced-manufacturing and medical device hubs, with more than 100 multinational life sciences firms operating in its free zones. In precision, export-driven plants like these, the ability to spot the eight wastes, run 5S, design kanban pull systems and lead Kaizen is a skill employers value every day. This is a non-certification course, so there is no examination. You learn by doing, through hands-on waste-identification, value stream mapping and OEE exercises, and receive a course completion record from Invensis Learning. Start building world-class Lean capability for the shop floor.

    What Is Lean Manufacturing Training?A Practical Route to Waste-Free Production

    Lean Manufacturing Training in Costa Rica is a one-day, practical skills programme that teaches you how to eliminate waste and improve flow across any production system. Rooted in the Toyota Production System (TPS) developed by Taiichi Ohno and Shigeo Shingo, the course shows you how to apply the five Lean principles: identify value, map the value stream, create flow, establish pull and seek perfection.

    Costa Rica has become one of the world's leading advanced-manufacturing and medical device hubs, with more than 100 multinational life sciences firms operating in its free zones. In precision, export-driven plants like these, the ability to spot the eight wastes, run 5S, design kanban pull systems and lead Kaizen is a skill employers value every day.

    This is a non-certification course, so there is no examination. You learn by doing, through hands-on waste-identification, value stream mapping and OEE exercises, and receive a course completion record from Invensis Learning. Start building world-class Lean capability for the shop floor.

    Certification Badge

    Key Highlightof the Lean Manufacturing Training Course

    End-to-End Skill Development

    • Structured Lean Manufacturing training in Costa Rica designed to help learners understand the core principles, tools, and workflows covered in the program
    • Course content aligned with current industry expectations, real-world production improvement requirements, and practical learning objectives through a comprehensive Lean Manufacturing training program
    • Real-world examples and scenario-based learning to help learners connect Lean principles with everyday production, quality, and operations challenges
    • Guided learning support to help participants strengthen understanding, improve confidence, and apply Lean Manufacturing skills effectively in their roles

    Structured Courseware and Learning Resources

    • Access to organised Lean Manufacturing course materials including Value Stream Mapping templates, 5S audit checklists, and Kaizen event planning guides designed to support step-by-step learning
    • Topic-wise learning resources, exercises, and knowledge checks to reinforce understanding of waste elimination, flow design, and continuous improvement practices
    • Practice activities, assignments, and scenario-based exercises to help learners apply Lean tools in realistic production and operations situations using the Online Lean Manufacturing course
    • Supplementary learning aids such as OEE calculation worksheets, SMED reduction guides, Takt Time reference cards, and Kanban design templates

    Instructor-Led, Practical Learning Experience

    • Live interactive sessions delivered by experienced Lean practitioners with hands-on domain expertise across automotive, electronics, FMCG, and industrial manufacturing sectors
    • Real-world examples, case discussions, and applied process improvement exercises to deepen practical understanding of Lean tools and techniques
    • Opportunities to ask questions, clarify doubts, and participate in trainer-led discussions on waste identification, flow analysis, and Kaizen facilitation
    • Training approach focused on helping learners in Costa Rica to use Lean tools confidently at work, not just complete the course content

    Flexible Learning Support

    • Choose from weekend Lean Manufacturing training, live virtual sessions, onsite delivery, or customised group learning based on your schedule and organisational requirements
    • Options include live virtual classroom training, onsite training, and customised group training depending on availability and organisational requirements
    • Learning support designed to help participants stay on track before, during, and after the Lean Manufacturing training
    • Additional revision and post-training support may be available based on the selected course format

    Learn the Core Concepts Covered in the Course

    • Understand the Toyota Production System, Lean philosophy, and the five Lean principles: Value, Value Stream, Flow, Pull, and Perfection
    • Learn waste identification, Value Stream Mapping, 5S implementation, and Kanban design based on the course curriculum
    • Explore practical use cases showing how Lean Manufacturing tools are applied in automotive, electronics, healthcare, and service operations environments
    • Build role-relevant knowledge of OEE improvement, TPM implementation, error-proofing, and continuous improvement that supports better operational decisions

    Practice, Assessment, and Completion Support

    • Practice waste walk exercises, value stream mapping, 5S audits, Kaizen event planning, and OEE calculation through structured activities and simulations
    • Use assessments to identify knowledge gaps in Lean tools and strengthen understanding of weaker areas
    • Receive guidance from instructors in Costa Rica to improve understanding of Lean principles and stay aligned with course objectives
    • Earn a course completion certificate after successfully meeting the training requirements

    Career and Workplace Application

    • Build practical Lean Manufacturing skills that can support career growth, role advancement, or improved production and operations performance
    • Strengthen confidence in applying Value Stream Mapping, 5S, Kaizen, Kanban, and OEE tools to real-world manufacturing and process improvement challenges
    • Improve professional credibility through structured, skill-focused Lean Manufacturing training recognised across industrial, automotive, FMCG, and service sectors
    • Strengthen enterprise-wide operational excellence through Lean Manufacturing corporate training for employees across production, quality, engineering, and operations functions

    Lean Manufacturing Training EligibilityWho Can Enroll?

    • No formal prerequisites are required to enroll in the Lean Manufacturing training program in Costa Rica

    • Basic familiarity with production, operations, or quality management concepts is helpful but not mandatory

    • Professionals with limited prior experience in Lean or continuous improvement tools are welcome to join

    • Learners from all industries including manufacturing, automotive, FMCG, healthcare, logistics, and service operations can benefit from this training

    • Individuals and corporate teams in Costa Rica seeking to build practical Lean Manufacturing skills are eligible to enroll

    What You Gain from Lean Manufacturing TrainingSkills You Can Apply on Monday

    For Individuals

    For Individuals

    Lean Manufacturing Training helps production and operations professionals build the practical toolkit to remove waste, improve flow and raise quality on the shop floor. The course suits supervisors, engineers, quality and maintenance professionals and Lean coordinators who want results they can measure. Whether you work in a medical device plant, an electronics line or a food and beverage facility, you learn tools you can apply straight away: waste walks, VSM, 5S, kanban, TPM and Kaizen.

    If you want to move from firefighting to systematic improvement, this training gives you a clear method. You leave able to run a waste walk, map a value stream, size a kanban loop and lead a Kaizen event in your own operation.

    • Spot and eliminate the eight wastes (DOWNTIME) in your own production area
    • Apply 5S and visual management to create a safer, more organised workplace
    • Read and build value stream maps that expose flow and lead-time problems
    • Design kanban pull systems that cut overproduction and excess inventory
    • Calculate OEE and target the six big losses to lift equipment performance
    • Lead Kaizen improvements and standard work that make gains stick
    • Add an in-demand, globally respected skill to your manufacturing career
    • Gain the confidence to contribute to a Lean transformation from day one
    For Organizations

    For Organizations

    Lean Manufacturing group training helps organisations build waste-elimination capability by equipping whole teams with a common set of tools and language. The training can be delivered for a production line, a plant or a cross-functional improvement team. For manufacturers scaling export capacity, this training turns Lean from a slogan into a repeatable daily practice.

    If your plant launches improvement tools but struggles to sustain them, corporate Lean training creates a shared method. Teams gain a consistent approach to waste walks, VSM, 5S, pull systems and Kaizen that keeps improvements from slipping back.

    • Builds a shared Lean vocabulary across supervisors, engineers and operators
    • Reduces lead time, inventory, defects and unplanned downtime
    • Standardises 5S, standard work and daily management across the plant
    • Improves OEE and equipment reliability through TPM discipline
    • Connects the whole team to a continuous improvement culture
    • Delivers exercises run on your own lines for immediate impact
    • Scales across single or multi-site operations in Costa Rica
    • Supports faster, waste-free ramp-up of new nearshore capacity

    Where Lean Skills Advance Your CareerRoles and Demand in Costa Rica

    Lean skills are in high demand across Costa Rica's export-driven factories, from the medical device clusters of the Coyol and Evolution free zones to electronics and food plants nationwide. As multinationals expand nearshore operations, employers need people who can eliminate waste, improve flow and lead continuous improvement. Roles range from production supervisor and continuous improvement specialist to manufacturing engineer, quality engineer and plant manager, and here is what the market is telling us right now.

    100+

    Multinational life sciences firms in Costa Rica

    CINDE, 2026

    60,000+

    People employed in medtech manufacturing

    CINDE, 2026

    US$10bn+

    Annual medical device exports

    CINDE, 2026

    â‚¡22.4M

    Average manufacturing engineer salary, Costa Rica

    per year, SalaryExpert 2026

    SECTORS HIRING

    • —Medical Devices and Life Sciences
    • —Advanced Electronics and Semiconductors
    • —Food and Beverage Manufacturing
    • —Automotive and Precision Components
    • —Plastics and Packaging
    • —Pharmaceuticals and Medical Consumables

    GROWTH TRENDS

    • —World's top per-capita medical device exporter, drawing new plants
    • —Medtech exports now exceed US$10bn, near half of all goods exports
    • —Nearshoring pushes new free-zone capacity and Lean hiring
    • —ISO 13485 and FDA compliance make waste elimination essential
    • —60,000+ jobs across 16 medtech subsectors need process talent
    • —Free Trade Zone incentives keep attracting global manufacturers

    Sources: CINDE, Coyol Free Zone, SalaryExpert, Glassdoor, PayScale (Costa Rica) 2026.

    What Is Driving Lean Manufacturing Demand in Costa Rica

    Precision and Zero-Defect Pressure

    Medical device and pharma plants must meet ISO 13485 and FDA standards. Poka yoke, standard work and built-in quality make Lean central to defect-free production.

    Learn poka yoke and built-in quality

    Nearshoring Capacity Race

    US supply chains are reshoring to Costa Rica's free zones. New plants must ramp output fast, and Lean flow and pull systems are how they scale without waste.

    Learn flow and pull systems

    Skilled Process Talent Shortage

    Rapid medtech growth has outpaced the supply of people who can run VSM, 5S and Kaizen, so professionals with practical Lean skills stand out to employers.

    Build VSM, 5S and Kaizen skills

    Cost and Margin Discipline

    Exporters face global cost pressure and currency swings. Eliminating the eight wastes protects margins by cutting inventory, rework and lead time.

    Learn to eliminate the eight wastes

    Equipment Reliability and OEE

    Round-the-clock export lines cannot afford downtime. TPM and OEE skills keep high-value equipment running and expose the six big losses that erode output.

    Learn TPM and OEE

    Sustaining Continuous Improvement

    Many plants launch Lean tools but struggle to sustain them. People trained in Kaizen and daily management keep improvements from slipping back.

    Learn daily Kaizen and standard work

    Sources: CINDE, Coyol Free Zone, MD+DI, Esco Global Strategies (Costa Rica medtech) 2026.

    Lean manufacturing is the skill Costa Rica's factories are hiring for. Build practical waste-elimination and flow expertise your plant can use from day one.

    Your Costa Rica Career Transformation

    Where You Stand Today

    What Lean Training Changes for You

    Costa Rica's manufacturing sector is scaling fast on medtech, electronics and food exports, and employers increasingly separate people who can lead Lean improvement from those who cannot. Here is which side of that line you want to be on.

    Today

    Limited leverage to move beyond a supervisory role

    After training

    Ready to step into continuous improvement and process engineering roles

    Today

    Overlooked for roles that ask for Lean or CI experience

    After training

    Eligible for CI and process roles across Costa Rica's free-zone plants

    Today

    Confident in the day job but not in leading change

    After training

    Able to run waste walks, VSM sessions and Kaizen events with your team

    You Complete Lean Training

    Before

    You see problems on the line but lack a method to fix them

    Now you have

    A full Lean toolkit: VSM, 5S, kanban, TPM and Kaizen to attack waste

    Before

    Improvements happen ad hoc and rarely stick

    Now you have

    Standard work and daily Kaizen that make improvements permanent

    Before

    Waste, waiting and rework are accepted as normal

    Now you have

    The ability to spot the eight wastes and cut lead time

    Before

    Your improvement skills are hard to prove to global employers

    Now you have

    In-demand Lean capability recognised by free-zone manufacturers

    "In Costa Rica's export factories, the people who can turn waste into flow are the ones who get noticed, and employers already know it."

    Join 50,000+ professionals who trained with Invensis Learning and made the shift.

    Sources: SalaryExpert, Glassdoor, PayScale (Costa Rica) 2026.

    Module 1: Foundations of Lean Thinking

    • Overview of the Toyota Production System (TPS), the history of Lean, and how Lean thinking differs from traditional mass production approaches
    • Understanding the five Lean principles: Value, Value Stream, Flow, Pull, and Perfection, and how they apply to manufacturing and service environments
    • Introduction to Lean culture, the leadership role in Lean transformation, and the importance of employee engagement in sustaining continuous improvement

    Module 2: Identifying and Eliminating Waste (MUDA, MURA, MURI)

    • Identifying the eight types of waste: Defects, Overproduction, Waiting, Non-Utilised Talent, Transportation, Inventory, Motion, and Extra Processing
    • Conducting waste walk exercises to assess current-state operations and prioritise improvement opportunities across production processes
    • Understanding the difference between MUDA (waste), MURA (unevenness), and MURI (overburden), and applying structured elimination strategies for each

    Module 3: Value Stream Mapping (VSM)

    • Creating current-state value stream maps to visualise the flow of materials and information across the production process
    • Analysing current-state maps to identify bottlenecks, excess inventory, non-value-added steps, and process cycle efficiency metrics
    • Designing future-state value stream maps and building improvement roadmaps to close the gap between current and desired production performance

    Module 4: 5S Workplace Organisation

    • Implementing the five steps of 5S: Sort (Seiri), Set in Order (Seiton), Shine (Seiso), Standardise (Seiketsu), and Sustain (Shitsuke)
    • Conducting 5S workplace assessments, scoring production areas, and identifying corrective actions to improve organisation and visual management
    • Building 5S sustaining mechanisms including audit schedules, visual controls, and standard work documentation to maintain workplace improvements

    Module 5: Just-in-Time (JIT) Production and Kanban

    • Understanding Just-in-Time production principles including Takt Time analysis, one-piece flow, and pull-based scheduling to reduce inventory and lead times
    • Designing and implementing Kanban pull systems to manage material flow, signal replenishment, and eliminate overproduction between production stages
    • Calculating Takt Time, cycle time, and process lead time to balance workload and design efficient production flows aligned with customer demand

    Module 6: Kaizen and Continuous Improvement Events

    • Understanding Kaizen philosophy, the PDCA (Plan-Do-Check-Act) improvement cycle, and the principles of rapid improvement event facilitation
    • Planning, facilitating, and following up on structured Kaizen events including team selection, problem scoping, root cause analysis, and countermeasure implementation
    • Building a Kaizen culture through daily improvement habits, idea management systems, and leadership behaviours that sustain continuous improvement momentum

    Module 7: Error-Proofing with Poka-Yoke and Jidoka

    • Understanding error-proofing principles and the difference between detection and prevention approaches to quality control in manufacturing processes
    • Designing and implementing Poka-Yoke (mistake-proofing) devices and mechanisms to eliminate defects at the source before they reach the next production stage
    • Applying Jidoka (autonomation) principles to enable machines and operators to detect abnormalities, stop production, and signal for corrective action automatically

    Module 8: Total Productive Maintenance (TPM) and OEE

    • Understanding Total Productive Maintenance principles including the eight pillars of TPM and how TPM supports Lean production by eliminating equipment-related waste
    • Calculating Overall Equipment Effectiveness (OEE) using Availability, Performance, and Quality components to measure and improve production asset performance
    • Implementing Autonomous Maintenance practices to involve operators in basic equipment care, inspection, and early defect detection to reduce unplanned downtime

    Module 9: Sustaining Lean and Building a Lean Culture

    • Developing Lean management systems including visual management, daily team meetings, tiered accountability processes, and leader standard work to sustain improvements
    • Measuring and tracking Lean progress using key performance indicators including lead time, first-pass yield, OEE, inventory turns, and on-time delivery
    • Building a long-term Lean transformation roadmap, engaging cross-functional teams, and developing internal Lean practitioner capability to drive ongoing operational excellence

    Course Curriculumof the Lean Manufacturing Training

    The Lean Manufacturing training curriculum in Costa Rica is structured across nine modules, taking learners from foundational Lean thinking and waste identification through to advanced production system design, error-proofing, and sustaining continuous improvement culture.

    • Overview of the Toyota Production System (TPS), the history of Lean, and how Lean thinking differs from traditional mass production approaches
    • Understanding the five Lean principles: Value, Value Stream, Flow, Pull, and Perfection, and how they apply to manufacturing and service environments
    • Introduction to Lean culture, the leadership role in Lean transformation, and the importance of employee engagement in sustaining continuous improvement

    Reframes efficiency as a mindset built into every decision, not a one-time cost-cutting exercise.

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    The Lean Tools You Will MasterPractical Tools for the Shop Floor

    This Lean Manufacturing course gives you a hands-on command of the core Toyota Production System tools, from waste identification and value stream mapping to 5S, kanban, TPM and Kaizen. By the end of the day you can apply each tool to real production problems on your own shop floor.

    Eliminate the Eight Wastes (DOWNTIME)

    Learn to recognise defects, overproduction, waiting, non-utilised talent, transport, inventory, motion and extra processing, then run a Gemba waste walk to target them in your own production area.

    Apply the Five Lean Principles

    Put the Toyota Production System into practice: identify value, map the value stream, create flow, establish pull and seek perfection through continuous improvement.

    Map the Value Stream

    Build current and future-state value stream maps, calculate takt time, find the bottleneck process and plan the Kaizen events that close the gap to the future state.

    Run 5S and Visual Management

    Deploy Sort, Set in Order, Shine, Standardise and Sustain, plus andon and visual controls, to create a safer, faster, self-explaining workplace.

    Design Pull, Kanban and JIT Systems

    Move production from push to pull, size kanban loops and supermarkets, and apply Just-in-Time thinking to cut overproduction and excess inventory.

    Lift Output with TPM, OEE and SMED

    Calculate OEE, tackle the six big losses with Total Productive Maintenance, and use SMED quick changeover, standard work and Heijunka to stabilise and level flow.

    Who Should TakeLean Manufacturing Training in Costa Rica?

    Manufacturing Managers and Plant Managers

    Production Supervisors and Team Leaders

    Quality Engineers and Quality Managers

    Industrial Engineers and Process Engineers

    Supply Chain and Operations Professionals

    Maintenance Engineers and TPM Coordinators

    Professionals transitioning into Lean or process improvement roles

    Continuous Improvement (CI) and Operational Excellence Specialists

    Who Can Take This Certification Training

    Lean Manufacturing Training Modesfor Professionals and Teams

    We offer flexible training formats designed to suit different learning preferences, schedules, and professional goals. Whether you prefer self-paced learning or a structured, corporate, instructor-led experience, choose the option that best supports your skill development journey with the best Lean Manufacturing online training options.

    Lean Manufacturing Classroom Training

    • Instructor-led classroom sessions

    • Interactive discussions and group activities

    • Real-world examples and practical exercises

    • Structured learning with fixed schedules

    • Opportunities for peer networking and collaboration

    • Practice assessments and knowledge checks

    • Dedicated Q&A and concept clarification

    • Immediate trainer feedback and support

    Untitled

    Learn through face-to-face sessions led by experienced instructors in a collaborative classroom environment. This classroom Lean Manufacturing training in Costa Rica combines expert guidance, peer interaction, and hands-on activities to create an engaging learning experience.

    Untitled

    Best For: Learners who prefer in-person interaction, structured schedules, and collaborative learning experiences.

    Untitled

    Lean Manufacturing Live Virtual Training

    • Live online instructor-led sessions

    • Interactive discussions and virtual activities

    • Expert guidance from experienced trainers

    • Practice assessments and revision support

    • Dedicated Q&A sessions for concept clarification

    • Fixed schedules for accountability and momentum

    • Small batch sizes for personalized attention

    • Access from any location with internet connectivity

    USD 395

    Attend fully interactive online sessions from anywhere while benefiting from real-time instructor guidance and collaborative learning experiences through virtual Lean Manufacturing training.

    Untitled

    Best For: Professionals seeking the flexibility of online learning without compromising on live instructor interaction.

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    Lean Manufacturing Corporate Group Training

    • Customized training aligned to organizational goals

    • Flexible delivery: onsite, virtual, hybrid, or blended

    • Scheduling tailored to business availability

    • Role-based examples and industry-relevant discussions

    • Progress tracking and learner assessments where applicable

    • Dedicated coordination and administrative support

    • Consistent learning experiences across teams

    • Scalable delivery for local, regional, or global workforces

    Untitled

    Designed for organizations in Costa Rica that want to build capabilities at scale, standardize Lean practices, and support workforce development through customized Lean Manufacturing training for companies.

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    Best For: Organizations looking to upskill employees, address capability gaps, and deliver consistent training across teams.

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    Lean Manufacturing Focused 1-to-1 Training

    • One-to-one instructor attention

    • Customized learning plans and objectives

    • Flexible scheduling based on availability

    • Personalized feedback and coaching

    • Additional focus on challenging topics

    • Targeted practice and revision support

    • Faster clarification of questions and concepts

    • Learning pace is adapted to individual needs

    Untitled

    Receive personalized instruction tailored to your goals, pace, and learning requirements through dedicated sessions from trusted Lean Manufacturing training company.

    Untitled

    Best For: Professionals seeking personalized guidance, accelerated learning, or focused support to achieve specific outcomes.

    Untitled

    Lean Manufacturing Classroom Training

    Lean Manufacturing Classroom Training

    Instructor-led classroom sessions

    Interactive discussions and group activities

    Real-world examples and practical exercises

    Structured learning with fixed schedules

    Opportunities for peer networking and collaboration

    Practice assessments and knowledge checks

    Dedicated Q&A and concept clarification

    Immediate trainer feedback and support

    Untitled

    Please Note:Learn through face-to-face sessions led by experienced instructors in a collaborative classroom environment. This classroom Lean Manufacturing training in Costa Rica combines expert guidance, peer interaction, and hands-on activities to create an engaging learning experience.

    Best For: Learners who prefer in-person interaction, structured schedules, and collaborative learning experiences.

    Loading schedules…

    Why Choose Invensis Learning in Costa RicaPractical and Expert-Led

    Invensis Learning delivers practical Lean Manufacturing Training for professionals and organisations across Costa Rica that want to eliminate waste, improve flow and build a continuous improvement culture. Our programmes combine experienced practitioner trainers, hands-on Toyota Production System exercises, structured courseware and flexible delivery. Whether you enrol as an individual or plan corporate training for a plant team, Invensis Learning, a trusted Lean Manufacturing training company in Costa Rica, provides a professional, ISO-certified learning experience focused on real-world application and measurable results on the shop floor.

    • Experienced, practitioner trainers with real Lean and manufacturing exposure
    • Hands-on, exercise-led sessions grounded in the Toyota Production System
    • Flexible formats: live online, classroom and corporate on-site delivery
    • ISO 9001:2015 certified quality and ISO 27001:2022 information security
    • Structured courseware, templates and real manufacturing case studies
    • Dedicated learner support before, during and after training
    • Trusted by professionals and organisations across 100+ countries
    • Course completion record from Invensis Learning on finishing the programme

    1-to-1

    Doubt-Clearing Sessions

    60+

    Global Course Portfolio

    100+

    Countries Served

    ISO 9001

    Quality Management

    ISO 9001:2015 Certified

    ISO 9001:2015 Certified

    ISO 27001:2022 Certified

    ISO 27001:2022 Certified

    Secure SSL Encryption

    Secure SSL Encryption

    Leaders in Training industry for 12+ years

    Leaders in Training industry for 12+ years

    Over 5000 five star reviews

    Over 5000 five star reviews

    Level AA conformance, W3C WCAG 2.2

    Level AA conformance, W3C WCAG 2.2

    Lean Manufacturing Training Locations in Costa RicaAll our classroom training is now available online at your convenience

    Lean Manufacturing in Costa Rica

    InterContinental Costa Rica at Multiplaza Mall, Costa Rica

    Lean Manufacturing in Costa Rica

    Hotel Marriott Hacienda Belén, Calle 9, Oficentro El Cafetal, La Asunción, Belén, Heredia, 40703, Costa Rica

    corporate banner

    Corporate Lean Manufacturing TrainingFor Teams in Costa Rica

    Untitled

    • On-site or live virtual Lean training for whole plant teams
    • Curriculum tailored to your products, processes and shop floor
    • Waste-walk and VSM exercises run on your own production lines
    • Flexible scheduling around shift patterns and team availability
    • Trainers with medtech, electronics and food manufacturing exposure
    • Progress tracking and post-training support for your team
    • Scalable delivery across single or multi-site operations

    Trusted by Manufacturers

    IntelBoston ScientificAbbottEstablishment LabsBridgestoneDos Pinos

    What Our Learners Say

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    I Could Apply It the Same Week

    "The waste walk and 5S exercises completely changed how I see my line. Within a week I had reorganised two workstations and cut the time operators spend searching for tools. The trainer made the Toyota Production System easy to apply."

    Maria Fernandez

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    0/0

    VSM and Takt Time Finally Clicked

    "Value stream mapping and takt time finally clicked for me. I now know how to find the bottleneck and quantify waste before proposing a change. Very practical and well paced for a one-day course."

    Carlos Jimenez

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    Tools I Use Every Day Now

    "The OEE and kanban sessions gave me tools I use every day. Calculating the six big losses helped me build a strong case for a changeover improvement project on my line."

    Andrea Rojas

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    Real Impact on Our Lines

    "We ran this as an on-site programme for our production team. Delivering the waste-walk exercise on our own lines meant the team left with a real improvement backlog, not just theory. Flow and downtime have improved since."

    Luis Vargas

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    A Shared Lean Language Across Shifts

    "Invensis Learning tailored the training to our food manufacturing environment. Our supervisors now share a common Lean language, and 5S and standard work have become part of daily routine across shifts."

    Gabriela Mora

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    Frequently Asked QuestionsHere's everything you may ask...

    Lean Manufacturing Training is a one-day, practical skills course that teaches you to eliminate waste and improve flow using the Toyota Production System. You learn the five Lean principles, the eight wastes, 5S, value stream mapping, kanban, TPM and Kaizen, with hands-on exercises throughout.

    General

    What is Lean Manufacturing Training?

    Lean Manufacturing Training is a one-day, practical skills course that teaches you to eliminate waste and improve flow using the Toyota Production System. You learn the five Lean principles, the eight wastes, 5S, value stream mapping, kanban, TPM and Kaizen, with hands-on exercises throughout.

    Who should attend the Lean course in Costa Rica?

    The course suits production and manufacturing managers, industrial and manufacturing engineers, supervisors and team leaders, quality and maintenance professionals, and Lean coordinators. It is ideal for anyone in Costa Rica's medical device, electronics or food plants who wants to apply Lean on the shop floor.

    Is Lean Manufacturing worth learning in Costa Rica?

    Yes. Costa Rica is the world's top per-capita medical device exporter, with more than 100 multinational life sciences firms and over 60,000 medtech jobs. These precision, export-driven plants value professionals who can cut waste, improve flow and lead continuous improvement.

    Do I need prior Lean experience to join?

    No prior Lean experience is required. The course introduces the Toyota Production System and Lean tools from first principles. Some manufacturing or production experience is helpful but not essential, so newcomers and experienced staff both benefit.

    How long is the Lean Manufacturing course?

    The programme runs for one day (8 hours) and covers Lean foundations, the eight wastes, value stream mapping, 5S, pull systems and kanban, JIT, TPM and OEE, standard work, SMED and Kaizen, with practical exercises throughout.

    Pricing

    How much does Lean Manufacturing Training cost in Costa Rica?

    Pricing varies by delivery mode, group size and format. Public online and classroom sessions are priced per learner, while corporate on-site training is quoted per group. Contact us for current pricing, or request a quote for your team.

    What is included in the course fee?

    The fee includes instructor-led training across all six Lean modules, structured courseware and templates, hands-on exercises and case studies, learner support, and a course completion record from Invensis Learning.

    Do you offer group or corporate discounts?

    Yes. We offer corporate group training with tailored schedules and volume-based pricing for plants, production lines and improvement teams. Ask about corporate and group pricing for your organisation.

    What payment options are available?

    We accept major credit and debit cards and bank transfers, with instalment options on selected plans. Speak with a learning advisor to choose the option that suits you.

    Can you deliver this in-house for our plant?

    Yes. In-house delivery is often the best value for teams, since exercises can be run on your own lines. Request a group quote and we will scope a programme around your products and shifts.

    Assessment

    Is there any exam or certification for this course?

    No. Lean Manufacturing Training is a practical, non-certification skills programme with no examination and no formal credential from an awarding body. You build hands-on capability you can apply immediately at work.

    What do I receive after completing the training?

    You receive a course completion record from Invensis Learning on finishing the one-day programme. More importantly, you leave able to run waste walks, map a value stream, apply 5S and lead Kaizen in your own operation.

    How is my progress checked during the course?

    Learning is reinforced through hands-on exercises rather than formal testing. You classify waste, collect VSM data, assess a 5S area, calculate OEE and size a kanban, applying each tool to realistic manufacturing scenarios.

    Will I be able to apply Lean tools at work straight away?

    Yes. The course is built around practical application, so you can start using waste walks, 5S, value stream mapping, kanban and Kaizen in your production area from the next shift.

    Is any prior qualification required to enrol?

    None. There are no formal prerequisites and the course is open to all production, engineering, quality and maintenance professionals regardless of prior Lean knowledge.

    Course Content

    What topics does the Lean Manufacturing course cover?

    The course covers the Toyota Production System and five Lean principles, the eight wastes (DOWNTIME), value stream mapping, 5S and visual management, pull systems and kanban, JIT, TPM and OEE, standard work, SMED, Heijunka, poka yoke and building a Lean culture.

    Which Lean tools will I learn to use?

    You learn to apply waste walks, value stream mapping, 5S, kanban pull systems, OEE calculation, TPM, SMED quick changeover, standard work and Kaizen, the core toolkit used in world-class manufacturing.

    Are there hands-on exercises?

    Yes. Hands-on exercises run throughout the day, including a Gemba waste walk, VSM data collection, a 5S workplace assessment, an OEE calculation and a kanban sizing exercise.

    What materials are provided?

    You receive structured courseware, downloadable templates, real manufacturing case studies and reference guides for each Lean tool, so you can keep applying the methods after the course.

    Is the training relevant to medical device and food plants?

    Yes. The Lean tools apply directly to regulated, precision environments such as ISO 13485 medical device and GMP food production, where 5S, standard work, poka yoke and OEE improve both efficiency and compliance.

    Enrollment

    How do I enrol in the Lean Manufacturing course?

    You can enrol through the Invensis Learning website. Choose your preferred format, complete payment, and you will receive access to schedules, courseware and learning resources. See upcoming batches to get started.

    What training formats are available?

    The course is available as online (live virtual) instructor-led training, classroom training, and corporate on-site delivery. Choose the format that best fits your schedule and team.

    Can I train my whole plant team?

    Yes. Corporate group training lets you upskill a production line, plant or cross-functional team together, with exercises run on your own operation. Talk to a learning advisor about a group programme.

    Can I reschedule my booking?

    Yes. Flexible options let you reschedule or transfer to another batch on selected plans. Contact support to arrange a change to your booking.

    How soon can I start?

    Public sessions run regularly across time zones that suit Costa Rica, and corporate programmes are scheduled around your team's availability. Check upcoming schedules or request a date for your group.