Course Overview

    Overview

    What's Included

    Course Highlights

    Eligibility Criteria

    Benefits

    Who Can Take

    What Is Lean Manufacturing and How Does It Work?

    Your Route to Waste-Free Production

    Lean Manufacturing course badge

    What's Included in Your Lean Manufacturing Training

    • One-day comprehensive course

    • 8 PDUs on completion of the training

    • Copy of course material and SME-prepared study guide

    • Lean manufacturing workbooks and process templates

    • Value Stream Mapping and 5S toolkits

    • Training slides and case study documents

    • Course completion certificate from Invensis Learning

    Key Highlight

    of the Lean Manufacturing Training Course

    Lean Manufacturing Training Eligibility

    Who Can Enroll?

    What This Training Delivers for You

    Skills You Apply from Day One

    Who Should Take Lean Manufacturing Training in United Kingdom?

    • Manufacturing Managers and Plant Managers

    • Production Supervisors and Team Leaders

    • Quality Engineers and Quality Managers

    • Industrial Engineers and Process Engineers

    • Supply Chain and Operations Professionals

    • Maintenance Engineers and TPM Coordinators

    • Professionals transitioning into Lean or process improvement roles

    • Continuous Improvement (CI) and Operational Excellence Specialists

    Where Lean Skills Take Your UK Career

    Roles, Sectors and 2026 Demand

    Lean is one of the most portable skill sets in UK manufacturing, valued across automotive, aerospace, food and beverage, pharmaceuticals and industrial equipment. As the sector wrestles with a widening skills gap and accelerates Industry 4.0 adoption, employers want people who can cut cost, lift OEE and lead continuous improvement. Lean Manufacturing training is how professionals build exactly those capabilities. Roles range from production supervisor and manufacturing engineer to continuous improvement manager and operations manager, and here is what the market looks like now.

    What Is Driving Demand for Lean Skills in the UK

    Lean is more than a method. It is the capability UK manufacturers need to close the productivity gap. Join professionals who cut waste and improve flow on the shop floor. Start your Lean journey today.

    Your UK Manufacturing Transformation

    From Firefighting to Flow

    How Lean Training Changes Your Day

    UK plants that run Lean out-perform those that firefight, and employers can tell the difference. Here is where a single day of practical Lean training can take you.

    Sources: Indeed, PayScale, Glassdoor (UK) 2026.

    Module 2: Identifying and Eliminating Waste (MUDA, MURA, MURI)

    • Identifying the eight types of waste: Defects, Overproduction, Waiting, Non-Utilised Talent, Transportation, Inventory, Motion, and Extra Processing
    • Conducting waste walk exercises to assess current-state operations and prioritise improvement opportunities across production processes
    • Understanding the difference between MUDA (waste), MURA (unevenness), and MURI (overburden), and applying structured elimination strategies for each

    Module 3: Value Stream Mapping (VSM)

    • Creating current-state value stream maps to visualise the flow of materials and information across the production process
    • Analysing current-state maps to identify bottlenecks, excess inventory, non-value-added steps, and process cycle efficiency metrics
    • Designing future-state value stream maps and building improvement roadmaps to close the gap between current and desired production performance

    Module 4: 5S Workplace Organisation

    • Implementing the five steps of 5S: Sort (Seiri), Set in Order (Seiton), Shine (Seiso), Standardise (Seiketsu), and Sustain (Shitsuke)
    • Conducting 5S workplace assessments, scoring production areas, and identifying corrective actions to improve organisation and visual management
    • Building 5S sustaining mechanisms including audit schedules, visual controls, and standard work documentation to maintain workplace improvements

    Module 5: Just-in-Time (JIT) Production and Kanban

    • Understanding Just-in-Time production principles including Takt Time analysis, one-piece flow, and pull-based scheduling to reduce inventory and lead times
    • Designing and implementing Kanban pull systems to manage material flow, signal replenishment, and eliminate overproduction between production stages
    • Calculating Takt Time, cycle time, and process lead time to balance workload and design efficient production flows aligned with customer demand

    Module 6: Kaizen and Continuous Improvement Events

    • Understanding Kaizen philosophy, the PDCA (Plan-Do-Check-Act) improvement cycle, and the principles of rapid improvement event facilitation
    • Planning, facilitating, and following up on structured Kaizen events including team selection, problem scoping, root cause analysis, and countermeasure implementation
    • Building a Kaizen culture through daily improvement habits, idea management systems, and leadership behaviours that sustain continuous improvement momentum

    Module 7: Error-Proofing with Poka-Yoke and Jidoka

    • Understanding error-proofing principles and the difference between detection and prevention approaches to quality control in manufacturing processes
    • Designing and implementing Poka-Yoke (mistake-proofing) devices and mechanisms to eliminate defects at the source before they reach the next production stage
    • Applying Jidoka (autonomation) principles to enable machines and operators to detect abnormalities, stop production, and signal for corrective action automatically

    Module 8: Total Productive Maintenance (TPM) and OEE

    • Understanding Total Productive Maintenance principles including the eight pillars of TPM and how TPM supports Lean production by eliminating equipment-related waste
    • Calculating Overall Equipment Effectiveness (OEE) using Availability, Performance, and Quality components to measure and improve production asset performance
    • Implementing Autonomous Maintenance practices to involve operators in basic equipment care, inspection, and early defect detection to reduce unplanned downtime

    Module 9: Sustaining Lean and Building a Lean Culture

    • Developing Lean management systems including visual management, daily team meetings, tiered accountability processes, and leader standard work to sustain improvements
    • Measuring and tracking Lean progress using key performance indicators including lead time, first-pass yield, OEE, inventory turns, and on-time delivery
    • Building a long-term Lean transformation roadmap, engaging cross-functional teams, and developing internal Lean practitioner capability to drive ongoing operational excellence

    Course Curriculum

    of the Lean Manufacturing Training

    The Lean Manufacturing training curriculum in United Kingdom is structured across nine modules, taking learners from foundational Lean thinking and waste identification through to advanced production system design, error-proofing, and sustaining continuous improvement culture.

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    The Lean Tools You Will Put to Work

    Skills Covered in the Training

    By the end of this one-day programme you can apply the core Lean manufacturing toolkit on your own shop floor, from waste identification to Kaizen. Each skill below maps to a real Lean tool used in world-class plants.

    Identify and Eliminate the Eight Wastes

    Walk the Gemba and classify waste using DOWNTIME: defects, overproduction, waiting, non-utilised talent, transportation, inventory, motion and extra processing. Then quantify and prioritise each waste for removal.

    Map Value Streams

    Build current-state and future-state value stream maps, capture cycle time, changeover and inventory data, calculate takt time and locate the bottleneck in any production flow.

    Run 5S and Visual Management

    Apply Sort, Set in Order, Shine, Standardise and Sustain, and use andon, production boards and floor markings so that normal and abnormal states are visible at a glance.

    Design Pull Systems and Kanban

    Move production from push to pull, size supermarkets, calculate kanban quantities and use production and withdrawal kanban to limit work-in-progress and stop overproduction.

    Apply JIT and TPM

    Understand Just-in-Time flow and the eight pillars of Total Productive Maintenance, and use autonomous and planned maintenance to lift equipment reliability and uptime.

    Calculate and Improve OEE

    Measure Overall Equipment Effectiveness as Availability times Performance times Quality, interpret it against world-class benchmarks and tackle the six big losses.

    Build Standard Work and Run SMED

    Document standard work around takt time, work sequence and standard WIP, and use Single-Minute Exchange of Die to cut changeover time and enable smaller batches.

    Lead Kaizen and a Lean Culture

    Facilitate daily Kaizen and Kaizen events, use A3 problem-solving and Heijunka levelling, and apply the leadership behaviours that sustain Lean on the shop floor.

    Lean Manufacturing Training Modes

    for Professionals and Teams

    We offer flexible training formats designed to suit different learning preferences, schedules, and professional goals. Whether you prefer self-paced learning or a structured, corporate, instructor-led experience, choose the option that best supports your skill development journey with the best Lean Manufacturing online training options.

    Lean Manufacturing Classroom Training

    • Instructor-led classroom sessions

    • Interactive discussions and group activities

    • Real-world examples and practical exercises

    • Structured learning with fixed schedules

    • Opportunities for peer networking and collaboration

    • Practise assessments and knowledge checks

    • Dedicated Q&A and concept clarification

    • Immediate trainer feedback and support

    Learn through face-to-face sessions led by experienced instructors in a collaborative classroom environment. This classroom Lean Manufacturing training in United Kingdom combines expert guidance, peer interaction, and hands-on activities to create an engaging learning experience.

    Best For: Learners who prefer in-person interaction, structured schedules, and collaborative learning experiences.

    Lean Manufacturing Corporate Group Training

    • Customised training aligned to organisational goals

    • Flexible delivery: onsite, virtual, hybrid, or blended

    • Scheduling tailored to business availability

    • Role-based examples and industry-relevant discussions

    • Progress tracking and learner assessments where applicable

    • Dedicated coordination and administrative support

    • Consistent learning experiences across teams

    • Scalable delivery for local, regional, or global workforces

    Designed for organisations in United Kingdom that want to build capabilities at scale, standardise Lean practices, and support workforce development through customised Lean Manufacturing training for companies.

    Best For: Organisations looking to upskill employees, address capability gaps, and deliver consistent training across teams.

    Lean Manufacturing Focused 1-to-1 Training

    • One-to-one instructor attention

    • Customised learning plans and objectives

    • Flexible scheduling based on availability

    • Personalized feedback and coaching

    • Additional focus on challenging topics

    • Targeted practise and revision support

    • Faster clarification of questions and concepts

    • Learning pace is adapted to individual needs

    Receive personalized instruction tailored to your goals, pace, and learning requirements through dedicated sessions from trusted Lean Manufacturing training company.

    Best For: Professionals seeking personalized guidance, accelerated learning, or focused support to achieve specific outcomes.

    Lean Manufacturing Live Virtual Training

    Lean Manufacturing Live Virtual Training

    Live online instructor-led sessions

    Interactive discussions and virtual activities

    Expert guidance from experienced trainers

    Practise assessments and revision support

    Dedicated Q&A sessions for concept clarification

    Fixed schedules for accountability and momentum

    Small batch sizes for personalized attention

    Access from any location with internet connectivity

    Starts from

    GBP 290

    Please Note: Attend fully interactive online sessions from anywhere while benefiting from real-time instructor guidance and collaborative learning experiences through virtual Lean Manufacturing training.

    Best For: Professionals seeking the flexibility of online learning without compromising on live instructor interaction.

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    Why Choose Invensis Learning for Lean Manufacturing Training in the UK

    Your Lean Training Partner

    Invensis Learning delivers practical Lean training for individuals and manufacturing teams across the UK who want to eliminate waste, improve flow and build a culture of continuous improvement. Our programmes combine experienced practitioner-led trainers, hands-on Lean tool exercises and organised courseware, with the flexibility to learn live online, in the classroom or on-site. As an ISO 9001:2015 and ISO 27001:2022 certified training organisation, we focus on real workplace application and measurable outcomes, whether you enrol as an individual or train a whole production team.

    • Experienced, practitioner-led trainers with real shop-floor Lean expertise
    • Flexible delivery: live online, classroom and on-site training across the UK
    • Hands-on exercises: waste walks, VSM, 5S assessment and OEE calculation
    • Structured courseware and tools you can apply on your own line the next day
    • Course completion certificate from Invensis Learning on finishing the programme
    • ISO 9001:2015 quality-managed and ISO 27001:2022 information-secure training
    • Trusted by professionals and manufacturing teams across the UK and worldwide
    • Dedicated learner support before, during and after the training

    4

    Flexible Learning Modes

    99%

    Training Satisfaction

    5000+

    Accredited Trainers Globally

    4.7/5

    Rated by Learners Worldwide

    ISO 9001:2015 Certified

    ISO 9001:2015 Certified

    ISO 27001:2022 Certified

    ISO 27001:2022 Certified

    Secure SSL Encryption

    Secure SSL Encryption

    Leaders in Training industry for 12+ years

    Leaders in Training industry for 12+ years

    Over 5000 five star reviews

    Over 5000 five star reviews

    Level AA conformance, W3C WCAG 2.2

    Level AA conformance, W3C WCAG 2.2

    Lean Manufacturing Training Locations in United Kingdom

    Instructor-led in-person Classroom training is available for group batches. All other public cohorts are delivered as Instructor-led Live Virtual. See available cohorts.

    Lean Manufacturing Training Location in United Kingdom

    Le Manoir aux Quat’Saisons, A Belmond Hotel, Oxfordshire Church Rd, Great Milton, Oxford OX44 7PD, United Kingdom

    Lean Manufacturing Training Location in United Kingdom

    The Gleneagles Hotel, Auchterarder PH3 1NF, United Kingdom

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    Corporate Lean Training for UK Teams

    Upskill the Whole Team

    • Tailored Lean training built around your own products, processes and shop floor
    • Flexible delivery: on-site, live virtual or blended to fit shift patterns
    • Waste walks and VSM run on your real production lines during the session
    • Cross-functional teams gain one shared Lean language and toolkit
    • Volume-based pricing and dedicated coordination for group programmes
    • Progress tracking and post-training support for lasting improvement

    Trusted by Leading Enterprises in United Kingdom

    Jaguar Land RoverRolls-RoyceBAE SystemsNissanJCBUnilever

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    We also deliver United Kingdom Certification Training across multiple cities in United Kingdom

    Lean Manufacturing training for individuals and teams. Select a city in United Kingdom to view upcoming dates, formats and pricing.

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    Frequently Asked Questions

    Here's everything you may ask...

    Lean Manufacturing Training is a one-day, non-certification course that teaches you how to eliminate waste from production and improve flow. It covers the Toyota Production System, the five Lean principles, the eight wastes, 5S, value stream mapping, kanban, TPM, OEE and Kaizen, with hands-on exercises throughout.