Course Overview

    Overview

    What's Included

    Course Highlights

    Eligibility Criteria

    Benefits

    Who Can Take

    What Lean Manufacturing Delivers on Ghana's Shop Floor

    Your Route to Waste-Free Production

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    What's Included in Your Lean Manufacturing Training

    • One-day comprehensive course

    • 8 PDUs on completion of the training

    • Copy of course material and SME-prepared study guide

    • Lean manufacturing workbooks and process templates

    • Value Stream Mapping and 5S toolkits

    • Training slides and case study documents

    • Course completion certificate from Invensis Learning

    Key Highlight

    of the Lean Manufacturing Training Course

    Lean Manufacturing Training Eligibility

    Who Can Enroll?

    The Payoff of Learning to Eliminate Waste

    For Your Career and Your Factory

    Who Should Take Lean Manufacturing Training in Ghana?

    • Manufacturing Managers and Plant Managers

    • Production Supervisors and Team Leaders

    • Quality Engineers and Quality Managers

    • Industrial Engineers and Process Engineers

    • Supply Chain and Operations Professionals

    • Maintenance Engineers and TPM Coordinators

    • Professionals transitioning into Lean or process improvement roles

    • Continuous Improvement (CI) and Operational Excellence Specialists

    Where Lean Skills Take Your Career in Ghana

    Roles, Sectors and Demand

    Lean manufacturing skills are increasingly sought across Ghana's factories, from food and beverage producers in Tema to breweries, pharmaceutical plants and packaging firms in Accra and Kumasi. As One District One Factory plants scale and exporters chase AfCFTA markets, employers need people who can eliminate waste, improve flow and lift productivity. Roles span production supervisor, manufacturing engineer, quality engineer, production manager and continuous improvement lead, and here is what the market shows.

    Why Ghana's Factories Need Lean Skills Now

    Lean manufacturing is a practical career multiplier for Ghana's production professionals. Join the people turning waste into flow and cost into value on the shop floor. Start your Lean journey today.

    Your Ghana Career Transformation

    From Waste and Delay to Flow and Value

    Your Lean Transformation on the Floor

    Ghana's manufacturers are under real pressure to produce more with less, and employers increasingly separate people who can drive improvement from those who only keep lines running. Here is the shift Lean skills make.

    Sources: Paylab, WorldSalaries (Ghana) 2026; World Bank; Ghana manufacturing sector data 2026.

    Module 2: Identifying and Eliminating Waste (MUDA, MURA, MURI)

    • Identifying the eight types of waste: Defects, Overproduction, Waiting, Non-Utilised Talent, Transportation, Inventory, Motion, and Extra Processing
    • Conducting waste walk exercises to assess current-state operations and prioritise improvement opportunities across production processes
    • Understanding the difference between MUDA (waste), MURA (unevenness), and MURI (overburden), and applying structured elimination strategies for each

    Module 3: Value Stream Mapping (VSM)

    • Creating current-state value stream maps to visualise the flow of materials and information across the production process
    • Analysing current-state maps to identify bottlenecks, excess inventory, non-value-added steps, and process cycle efficiency metrics
    • Designing future-state value stream maps and building improvement roadmaps to close the gap between current and desired production performance

    Module 4: 5S Workplace Organisation

    • Implementing the five steps of 5S: Sort (Seiri), Set in Order (Seiton), Shine (Seiso), Standardise (Seiketsu), and Sustain (Shitsuke)
    • Conducting 5S workplace assessments, scoring production areas, and identifying corrective actions to improve organisation and visual management
    • Building 5S sustaining mechanisms including audit schedules, visual controls, and standard work documentation to maintain workplace improvements

    Module 5: Just-in-Time (JIT) Production and Kanban

    • Understanding Just-in-Time production principles including Takt Time analysis, one-piece flow, and pull-based scheduling to reduce inventory and lead times
    • Designing and implementing Kanban pull systems to manage material flow, signal replenishment, and eliminate overproduction between production stages
    • Calculating Takt Time, cycle time, and process lead time to balance workload and design efficient production flows aligned with customer demand

    Module 6: Kaizen and Continuous Improvement Events

    • Understanding Kaizen philosophy, the PDCA (Plan-Do-Check-Act) improvement cycle, and the principles of rapid improvement event facilitation
    • Planning, facilitating, and following up on structured Kaizen events including team selection, problem scoping, root cause analysis, and countermeasure implementation
    • Building a Kaizen culture through daily improvement habits, idea management systems, and leadership behaviours that sustain continuous improvement momentum

    Module 7: Error-Proofing with Poka-Yoke and Jidoka

    • Understanding error-proofing principles and the difference between detection and prevention approaches to quality control in manufacturing processes
    • Designing and implementing Poka-Yoke (mistake-proofing) devices and mechanisms to eliminate defects at the source before they reach the next production stage
    • Applying Jidoka (autonomation) principles to enable machines and operators to detect abnormalities, stop production, and signal for corrective action automatically

    Module 8: Total Productive Maintenance (TPM) and OEE

    • Understanding Total Productive Maintenance principles including the eight pillars of TPM and how TPM supports Lean production by eliminating equipment-related waste
    • Calculating Overall Equipment Effectiveness (OEE) using Availability, Performance, and Quality components to measure and improve production asset performance
    • Implementing Autonomous Maintenance practices to involve operators in basic equipment care, inspection, and early defect detection to reduce unplanned downtime

    Module 9: Sustaining Lean and Building a Lean Culture

    • Developing Lean management systems including visual management, daily team meetings, tiered accountability processes, and leader standard work to sustain improvements
    • Measuring and tracking Lean progress using key performance indicators including lead time, first-pass yield, OEE, inventory turns, and on-time delivery
    • Building a long-term Lean transformation roadmap, engaging cross-functional teams, and developing internal Lean practitioner capability to drive ongoing operational excellence

    Course Curriculum

    of the Lean Manufacturing Training

    The Lean Manufacturing training curriculum in Ghana is structured across nine modules, taking learners from foundational Lean thinking and waste identification through to advanced production system design, error-proofing, and sustaining continuous improvement culture.

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    The Lean Tools You Will Put to Work

    Practical Skills for the Shop Floor

    This Lean manufacturing course gives you a complete, practical toolkit for eliminating waste and improving flow. You will learn to apply each tool to real production problems and leave able to run improvements on your own lines.

    See and Eliminate the Eight Wastes

    Identify the eight wastes (DOWNTIME) on any line through Gemba waste walks, understand Mura and Muri, and quantify waste so you can prioritise where to improve first.

    Map the Value Stream

    Build current-state value stream maps with standard symbols and process data, calculate takt time, find the bottleneck, and design a leaner future-state flow.

    Organise the Workplace with 5S

    Apply Sort, Set in Order, Shine, Standardise and Sustain, run 5S audits, and use visual management such as Andon and production boards to expose problems fast.

    Build Pull Systems with Kanban and JIT

    Move from push to pull, size and design kanban loops and supermarkets, and apply Just-in-Time principles so lines make only what downstream demand needs.

    Raise Reliability with TPM and OEE

    Apply Total Productive Maintenance, calculate OEE from Availability, Performance and Quality, and tackle the six big losses to lift equipment effectiveness.

    Standardise, Quick-Change and Improve

    Write standard work, cut changeover times with SMED, level production with Heijunka, mistake-proof with poka yoke, and drive continuous improvement through Kaizen and A3.

    Lean Manufacturing Training Modes

    for Professionals and Teams

    We offer flexible training formats designed to suit different learning preferences, schedules, and professional goals. Whether you prefer self-paced learning or a structured, corporate, instructor-led experience, choose the option that best supports your skill development journey with the best Lean Manufacturing online training options.

    Lean Manufacturing Classroom Training

    • Instructor-led classroom sessions

    • Interactive discussions and group activities

    • Real-world examples and practical exercises

    • Structured learning with fixed schedules

    • Opportunities for peer networking and collaboration

    • Practise assessments and knowledge checks

    • Dedicated Q&A and concept clarification

    • Immediate trainer feedback and support

    Learn through face-to-face sessions led by experienced instructors in a collaborative classroom environment. This classroom Lean Manufacturing training in Ghana combines expert guidance, peer interaction, and hands-on activities to create an engaging learning experience.

    Best For: Learners who prefer in-person interaction, structured schedules, and collaborative learning experiences.

    Lean Manufacturing Corporate Group Training

    • Customised training aligned to organisational goals

    • Flexible delivery: onsite, virtual, hybrid, or blended

    • Scheduling tailored to business availability

    • Role-based examples and industry-relevant discussions

    • Progress tracking and learner assessments where applicable

    • Dedicated coordination and administrative support

    • Consistent learning experiences across teams

    • Scalable delivery for local, regional, or global workforces

    Designed for organisations in Ghana that want to build capabilities at scale, standardise Lean practices, and support workforce development through customised Lean Manufacturing training for companies.

    Best For: Organisations looking to upskill employees, address capability gaps, and deliver consistent training across teams.

    Lean Manufacturing Focused 1-to-1 Training

    • One-to-one instructor attention

    • Customised learning plans and objectives

    • Flexible scheduling based on availability

    • Personalized feedback and coaching

    • Additional focus on challenging topics

    • Targeted practise and revision support

    • Faster clarification of questions and concepts

    • Learning pace is adapted to individual needs

    Receive personalized instruction tailored to your goals, pace, and learning requirements through dedicated sessions from trusted Lean Manufacturing training company.

    Best For: Professionals seeking personalized guidance, accelerated learning, or focused support to achieve specific outcomes.

    Lean Manufacturing Live Virtual Training

    Lean Manufacturing Live Virtual Training

    Live online instructor-led sessions

    Interactive discussions and virtual activities

    Expert guidance from experienced trainers

    Practise assessments and revision support

    Dedicated Q&A sessions for concept clarification

    Fixed schedules for accountability and momentum

    Small batch sizes for personalized attention

    Access from any location with internet connectivity

    Starts from

    USD 345

    Please Note: Attend fully interactive online sessions from anywhere while benefiting from real-time instructor guidance and collaborative learning experiences through virtual Lean Manufacturing training.

    Best For: Professionals seeking the flexibility of online learning without compromising on live instructor interaction.

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    Why Choose Invensis Learning for Lean in Ghana

    Expert-Led and Plant-Focused

    As a trusted Lean manufacturing training company in Ghana, Invensis Learning delivers practical training for professionals and manufacturers across Ghana who want to eliminate waste and build operational excellence. Our programmes combine experienced, industry-practitioner trainers, flexible delivery, structured courseware and hands-on exercises drawn from real production environments. Whether you are enrolling as an individual or arranging on-site training for a team in Tema, Accra or Kumasi, you get a professional learning experience focused on real-world application and measurable results on the floor.

    • Experienced trainers with real manufacturing and Lean improvement backgrounds
    • Hands-on exercises: waste walks, VSM, 5S and OEE on realistic scenarios
    • Flexible formats: live virtual (online), classroom and on-site corporate training
    • Structured courseware covering the full Toyota Production System toolkit
    • ISO 9001:2015 quality-managed training and ISO 27001:2022 information security
    • Course completion record from Invensis Learning on finishing the programme
    • Dedicated learner support before, during and after training
    • Trusted by professionals and organisations across many industries and regions

    200K+

    Professionals Trained

    12M+

    Hours of Training Delivered

    4

    Flexible Learning Modes

    99%

    Training Satisfaction

    ISO 9001:2015 Certified

    ISO 9001:2015 Certified

    ISO 27001:2022 Certified

    ISO 27001:2022 Certified

    Secure SSL Encryption

    Secure SSL Encryption

    Leaders in Training industry for 12+ years

    Leaders in Training industry for 12+ years

    Over 5000 five star reviews

    Over 5000 five star reviews

    Level AA conformance, W3C WCAG 2.2

    Level AA conformance, W3C WCAG 2.2

    Lean Manufacturing Training Locations in Ghana

    Instructor-led in-person Classroom training is available for group batches. All other public cohorts are delivered as Instructor-led Live Virtual. See available cohorts.

    Lean Manufacturing Training Location in Ghana

    Movenpick Ambassador Hotel, Liberia Avenue, West Ridge, Accra, Korle-Klottey Municipal District, Greater Accra Region, Ghana

    Lean Manufacturing Training Location in Ghana

    Kempinski Hotel Gold Coast City, 66, Guinea Bissau Loop, Ridge, Ministerial Area, Accra, Korle-Klottey Municipal District, Greater Accra Region, Ghana

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    Corporate Lean Training for Teams

    Build Plant-Wide Excellence

    • Suitable for small, medium and large production teams
    • Customised schedules that fit shift patterns and plant availability
    • On-site, live virtual, hybrid or blended delivery
    • Trainers with real manufacturing and Lean improvement experience
    • Role-based examples using your own lines and processes
    • Dedicated coordination and support for group programmes
    • Scalable delivery for teams across Ghana and regional sites

    Trusted by Leading Enterprises in Ghana

    Nestle GhanaUnilever GhanaGuinness Ghana BreweriesKasaprekoFan MilkAluworks

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    We also deliver Ghana Certification Training across multiple cities in Ghana

    Lean Manufacturing training for individuals and teams. Select a city in Ghana to view upcoming dates, formats and pricing.

    Lean Manufacturing Training Course in AccraLean Manufacturing Training Course in KumasiLean Manufacturing Training Course in Tema

    Frequently Asked Questions

    Here's everything you may ask...

    Lean manufacturing is a systematic method for eliminating waste from production so that every step adds value for the customer. Rooted in the Toyota Production System, it uses the five Lean principles, the eight wastes, 5S, value stream mapping, kanban and Kaizen to improve flow, quality and cost.