Course Overview

    Overview

    Course Highlights

    Eligibility Criteria

    Benefits

    What Is Lean Manufacturing Training in India?UntitledBuild Skills That Cut Waste at Source

    Lean Manufacturing Training in India is a practical, instructor-led programme that teaches you to identify and eliminate waste from production systems, so every step adds value for the customer. Rooted in the Toyota Production System (TPS) developed by Taiichi Ohno and Shigeo Shingo, it covers the five Lean principles, the eight wastes (DOWNTIME), value stream mapping, 5S, pull systems and Kaizen. The course is built for production and manufacturing managers, industrial and quality engineers, operations supervisors, team leaders and continuous improvement coordinators who want measurable shop-floor results, not just theory. You learn each tool by applying it to realistic manufacturing scenarios throughout the day. This is a practical skills programme rather than an accredited certification, and you receive a course completion record from Invensis Learning. If you want to cut lead times, reduce inventory and build a culture of continuous improvement, this is a clear place to begin your Lean journey.

    What Is Lean Manufacturing Training in India?Build Skills That Cut Waste at Source

    Lean Manufacturing Training in India is a practical, instructor-led programme that teaches you to identify and eliminate waste from production systems, so every step adds value for the customer. Rooted in the Toyota Production System (TPS) developed by Taiichi Ohno and Shigeo Shingo, it covers the five Lean principles, the eight wastes (DOWNTIME), value stream mapping, 5S, pull systems and Kaizen.

    The course is built for production and manufacturing managers, industrial and quality engineers, operations supervisors, team leaders and continuous improvement coordinators who want measurable shop-floor results, not just theory. You learn each tool by applying it to realistic manufacturing scenarios throughout the day.

    This is a practical skills programme rather than an accredited certification, and you receive a course completion record from Invensis Learning. If you want to cut lead times, reduce inventory and build a culture of continuous improvement, this is a clear place to begin your Lean journey.

    Certification Badge

    Key Highlightof the Lean Manufacturing Training Course

    End-to-End Skill Development

    • Structured Lean Manufacturing training in India designed to help learners understand the core principles, tools, and workflows covered in the program
    • Course content aligned with current industry expectations, real-world production improvement requirements, and practical learning objectives through a comprehensive Lean Manufacturing training program
    • Real-world examples and scenario-based learning to help learners connect Lean principles with everyday production, quality, and operations challenges
    • Guided learning support to help participants strengthen understanding, improve confidence, and apply Lean Manufacturing skills effectively in their roles

    Structured Courseware and Learning Resources

    • Access to organised Lean Manufacturing course materials including Value Stream Mapping templates, 5S audit checklists, and Kaizen event planning guides designed to support step-by-step learning
    • Topic-wise learning resources, exercises, and knowledge checks to reinforce understanding of waste elimination, flow design, and continuous improvement practices
    • Practice activities, assignments, and scenario-based exercises to help learners apply Lean tools in realistic production and operations situations using the Online Lean Manufacturing course
    • Supplementary learning aids such as OEE calculation worksheets, SMED reduction guides, Takt Time reference cards, and Kanban design templates

    Instructor-Led, Practical Learning Experience

    • Live interactive sessions delivered by experienced Lean practitioners with hands-on domain expertise across automotive, electronics, FMCG, and industrial manufacturing sectors
    • Real-world examples, case discussions, and applied process improvement exercises to deepen practical understanding of Lean tools and techniques
    • Opportunities to ask questions, clarify doubts, and participate in trainer-led discussions on waste identification, flow analysis, and Kaizen facilitation
    • Training approach focused on helping learners in India to use Lean tools confidently at work, not just complete the course content

    Flexible Learning Support

    • Choose from weekend Lean Manufacturing training, live virtual sessions, onsite delivery, or customised group learning based on your schedule and organisational requirements
    • Options include live virtual classroom training, onsite training, and customised group training depending on availability and organisational requirements
    • Learning support designed to help participants stay on track before, during, and after the Lean Manufacturing training
    • Additional revision and post-training support may be available based on the selected course format

    Learn the Core Concepts Covered in the Course

    • Understand the Toyota Production System, Lean philosophy, and the five Lean principles: Value, Value Stream, Flow, Pull, and Perfection
    • Learn waste identification, Value Stream Mapping, 5S implementation, and Kanban design based on the course curriculum
    • Explore practical use cases showing how Lean Manufacturing tools are applied in automotive, electronics, healthcare, and service operations environments
    • Build role-relevant knowledge of OEE improvement, TPM implementation, error-proofing, and continuous improvement that supports better operational decisions

    Practice, Assessment, and Completion Support

    • Practice waste walk exercises, value stream mapping, 5S audits, Kaizen event planning, and OEE calculation through structured activities and simulations
    • Use assessments to identify knowledge gaps in Lean tools and strengthen understanding of weaker areas
    • Receive guidance from instructors in India to improve understanding of Lean principles and stay aligned with course objectives
    • Earn a course completion certificate after successfully meeting the training requirements

    Career and Workplace Application

    • Build practical Lean Manufacturing skills that can support career growth, role advancement, or improved production and operations performance
    • Strengthen confidence in applying Value Stream Mapping, 5S, Kaizen, Kanban, and OEE tools to real-world manufacturing and process improvement challenges
    • Improve professional credibility through structured, skill-focused Lean Manufacturing training recognised across industrial, automotive, FMCG, and service sectors
    • Strengthen enterprise-wide operational excellence through Lean Manufacturing corporate training for employees across production, quality, engineering, and operations functions

    Lean Manufacturing Training EligibilityWho Can Enroll?

    • No formal prerequisites are required to enroll in the Lean Manufacturing training program in India

    • Basic familiarity with production, operations, or quality management concepts is helpful but not mandatory

    • Professionals with limited prior experience in Lean or continuous improvement tools are welcome to join

    • Learners from all industries including manufacturing, automotive, FMCG, healthcare, logistics, and service operations can benefit from this training

    • Individuals and corporate teams in India seeking to build practical Lean Manufacturing skills are eligible to enroll

    Why Lean Manufacturing Skills Pay off at WorkValue You Can Apply from Day One

    For Individuals

    For Individuals

    Lean manufacturing training helps you turn everyday production problems into structured improvement. You learn a complete toolkit for waste elimination and flow, then apply it to realistic scenarios so you can use it at work the next day. Whether you run a line, engineer a process or lead a team in automotive, FMCG, pharma, electronics or engineering, this training builds the practical capability that Indian manufacturers are actively hiring for.

    If you want to move from firefighting to genuine, sustained improvement, Lean gives you the method. You leave able to walk a value stream, identify waste, apply the right tool, and lead a Kaizen that delivers measurable results.

    • Spot and remove the eight wastes to cut cost, lead time and inventory on your line
    • Apply value stream mapping to see and fix the real bottlenecks in your process
    • Run 5S and visual management to build a safer, better organised workplace
    • Design kanban pull systems and just-in-time flow that match true customer demand
    • Raise equipment uptime and OEE using Total Productive Maintenance techniques
    • Lead Kaizen improvements and standard work that make the gains stick
    • Add a globally respected, transferable skill set valued across manufacturing
    • Strengthen your credibility for production, operations and continuous improvement roles
    For Organizations

    For Organizations

    Lean manufacturing group training helps organisations build operational excellence by equipping production, engineering and maintenance teams with a shared method and practical tools. It can be delivered for a single plant, multiple sites or a leadership group. For manufacturers looking to reduce cost, lift quality and improve flow, this training offers a scalable, flexible way to embed Lean across the workforce.

    When teams learn Lean together, improvements stick. Your people gain a common approach to 5S, value stream mapping, pull systems and Kaizen, so gains in one area can be repeated across the whole operation.

    • Build a shared Lean vocabulary across production, quality and maintenance teams
    • Cut waste, rework and downtime to improve margins and on-time delivery
    • Standardise Lean practice across plants, shifts and business units
    • Develop in-house continuous improvement capability and Kaizen leaders
    • Tailor training to your own products, lines and improvement priorities
    • Deliver onsite, live virtual or blended to suit team schedules
    • Strengthen readiness for automotive and IATF 16949 supply-chain expectations
    • Turn strategy into measurable, sustained shop-floor results

    Where Lean Takes Your Career in IndiaRoles, Sectors and Rising Demand

    Lean manufacturing skills are among the most sought-after capabilities in Indian industry, as automotive, FMCG, pharmaceutical, electronics and engineering firms race to cut cost and lift productivity. From Lean Engineer and Continuous Improvement Manager to Plant Head and Operational Excellence leader, professionals who can eliminate waste and improve flow are in strong demand, and Lean Manufacturing training builds exactly these capabilities. With Make in India, the PLI schemes and Industry 4.0 driving factory investment, here is what the market is telling us right now.

    US$ 1.74 tn

    India manufacturing market size

    2026 estimate, Mordor Intelligence

    14.39 lakh+

    Jobs created by PLI schemes

    as of Dec 2025, PIB

    7.8%

    Industrial output (IIP) growth

    Dec 2025, IBEF/MoSPI

    ₹24.5 lakh

    Avg Continuous Improvement Manager pay

    per year, SalaryExpert 2026

    SECTORS HIRING

    • —Automotive and Auto Components
    • —FMCG and Consumer Goods
    • —Pharmaceutical and Life Sciences
    • —Electronics and EMS Manufacturing
    • —Engineering, Capital Goods and Machinery
    • —Steel, Metals and Heavy Industry

    GROWTH TRENDS

    • —Make in India and PLI schemes expanding domestic factory capacity
    • —National Mission on Manufacturing targeting a 25% GDP share by 2035
    • —Automotive OEMs deepening Lean and Industry 4.0 adoption
    • —Export competitiveness driving waste and cost reduction
    • —Rising demand for operational excellence and continuous improvement leaders
    • —Automation and digital plants still needing strong Lean foundations

    Sources: IBEF, Mordor Intelligence, PIB (Make in India, PLI, National Mission on Manufacturing); 6figr, SalaryExpert, PayScale (India) 2025-2026.

    Why Indian Factories Are Turning to Lean

    Rising Cost and Margin Pressure

    Global competition and input-cost pressure push Indian manufacturers to strip waste from every process, exactly what Lean tools are built to do.

    Lean builds waste-elimination skills

    Long Lead Times and Excess Inventory

    Many plants still run on push scheduling and large batches, tying up cash in inventory. Lean pull systems and just-in-time flow cut lead time and free up capital.

    Lean builds pull and JIT skills

    Inconsistent Quality and Rework

    Defects and rework erode margins and delivery reliability. Lean built-in quality, poka yoke and standard work reduce errors at their source.

    Lean builds built-in quality skills

    Low Equipment Uptime

    Unplanned breakdowns and slow changeovers steal capacity. Total Productive Maintenance and OEE help teams find and remove the six big losses.

    Lean builds TPM and OEE skills

    PLI and Export Quality Expectations

    As PLI-backed capacity scales and exports grow, buyers demand the Lean, IATF 16949-grade production discipline that Lean-trained teams support.

    Lean builds production discipline

    Shortage of Continuous Improvement Talent

    Factories have plenty of operators but few people who can lead Kaizen and value stream improvement, making Lean-skilled staff highly valued.

    Lean makes trained staff stand out

    Sources: IBEF, PIB, Invest India (Make in India, PLI); 6figr, Naukri, Glassdoor (India) 2025-2026.

    Lean manufacturing is a career multiplier for anyone who runs or improves a production line. Build the skills Indian factories are hiring for, and start applying them from day one.

    Your India Manufacturing Career Shift

    Where Lean Skills Take You

    The Before and After on Your Line

    India's factories are investing in automation, quality and capacity, and employers increasingly separate people who can drive Lean improvement from those who cannot. Here is which side of that line you want to be on.

    Today

    Seen mainly as a delivery or line operator, not an improver

    With Lean Skills

    Positioned for Lean, continuous improvement and operational excellence roles

    Today

    Limited leverage when negotiating pay or a step up

    With Lean Skills

    Continuous Improvement Manager roles in India average around ₹24.5 lakh, with senior operational excellence bands higher

    Today

    Confident on the machine, but not on process improvement

    With Lean Skills

    Fluent in value stream mapping, 5S, kanban, TPM and Kaizen

    You Master the Lean Toolkit

    Before

    You spot problems but lack a structured method to remove them

    Now You Can

    You apply a proven Lean toolkit to eliminate waste at its source

    Before

    Improvements happen, then quietly slip back over time

    Now You Can

    You use standard work and Kaizen to make improvements stick

    Before

    You react to breakdowns and delays as they hit the line

    Now You Can

    You prevent them with TPM, 5S and pull-based flow

    Before

    Your value is tied to one plant or a single process

    Now You Can

    You carry transferable Lean skills valued across manufacturing

    "The gap between running a line and improving it is a handful of Lean tools, and the factories that matter already know it."

    Join 50,000+ professionals who trained with Invensis Learning and made the shift.

    Sources: 6figr, PayScale, SalaryExpert (India) 2025-2026.

    Module 1: Foundations of Lean Thinking

    • Overview of the Toyota Production System (TPS), the history of Lean, and how Lean thinking differs from traditional mass production approaches
    • Understanding the five Lean principles: Value, Value Stream, Flow, Pull, and Perfection, and how they apply to manufacturing and service environments
    • Introduction to Lean culture, the leadership role in Lean transformation, and the importance of employee engagement in sustaining continuous improvement

    Module 2: Identifying and Eliminating Waste (MUDA, MURA, MURI)

    • Identifying the eight types of waste: Defects, Overproduction, Waiting, Non-Utilised Talent, Transportation, Inventory, Motion, and Extra Processing
    • Conducting waste walk exercises to assess current-state operations and prioritise improvement opportunities across production processes
    • Understanding the difference between MUDA (waste), MURA (unevenness), and MURI (overburden), and applying structured elimination strategies for each

    Module 3: Value Stream Mapping (VSM)

    • Creating current-state value stream maps to visualise the flow of materials and information across the production process
    • Analysing current-state maps to identify bottlenecks, excess inventory, non-value-added steps, and process cycle efficiency metrics
    • Designing future-state value stream maps and building improvement roadmaps to close the gap between current and desired production performance

    Module 4: 5S Workplace Organisation

    • Implementing the five steps of 5S: Sort (Seiri), Set in Order (Seiton), Shine (Seiso), Standardise (Seiketsu), and Sustain (Shitsuke)
    • Conducting 5S workplace assessments, scoring production areas, and identifying corrective actions to improve organisation and visual management
    • Building 5S sustaining mechanisms including audit schedules, visual controls, and standard work documentation to maintain workplace improvements

    Module 5: Just-in-Time (JIT) Production and Kanban

    • Understanding Just-in-Time production principles including Takt Time analysis, one-piece flow, and pull-based scheduling to reduce inventory and lead times
    • Designing and implementing Kanban pull systems to manage material flow, signal replenishment, and eliminate overproduction between production stages
    • Calculating Takt Time, cycle time, and process lead time to balance workload and design efficient production flows aligned with customer demand

    Module 6: Kaizen and Continuous Improvement Events

    • Understanding Kaizen philosophy, the PDCA (Plan-Do-Check-Act) improvement cycle, and the principles of rapid improvement event facilitation
    • Planning, facilitating, and following up on structured Kaizen events including team selection, problem scoping, root cause analysis, and countermeasure implementation
    • Building a Kaizen culture through daily improvement habits, idea management systems, and leadership behaviours that sustain continuous improvement momentum

    Module 7: Error-Proofing with Poka-Yoke and Jidoka

    • Understanding error-proofing principles and the difference between detection and prevention approaches to quality control in manufacturing processes
    • Designing and implementing Poka-Yoke (mistake-proofing) devices and mechanisms to eliminate defects at the source before they reach the next production stage
    • Applying Jidoka (autonomation) principles to enable machines and operators to detect abnormalities, stop production, and signal for corrective action automatically

    Module 8: Total Productive Maintenance (TPM) and OEE

    • Understanding Total Productive Maintenance principles including the eight pillars of TPM and how TPM supports Lean production by eliminating equipment-related waste
    • Calculating Overall Equipment Effectiveness (OEE) using Availability, Performance, and Quality components to measure and improve production asset performance
    • Implementing Autonomous Maintenance practices to involve operators in basic equipment care, inspection, and early defect detection to reduce unplanned downtime

    Module 9: Sustaining Lean and Building a Lean Culture

    • Developing Lean management systems including visual management, daily team meetings, tiered accountability processes, and leader standard work to sustain improvements
    • Measuring and tracking Lean progress using key performance indicators including lead time, first-pass yield, OEE, inventory turns, and on-time delivery
    • Building a long-term Lean transformation roadmap, engaging cross-functional teams, and developing internal Lean practitioner capability to drive ongoing operational excellence

    Course Curriculumof the Lean Manufacturing Training

    The Lean Manufacturing training curriculum in India is structured across nine modules, taking learners from foundational Lean thinking and waste identification through to advanced production system design, error-proofing, and sustaining continuous improvement culture.

    • Overview of the Toyota Production System (TPS), the history of Lean, and how Lean thinking differs from traditional mass production approaches
    • Understanding the five Lean principles: Value, Value Stream, Flow, Pull, and Perfection, and how they apply to manufacturing and service environments
    • Introduction to Lean culture, the leadership role in Lean transformation, and the importance of employee engagement in sustaining continuous improvement

    Reframes efficiency as a mindset built into every decision, not a one-time cost-cutting exercise.

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    The Lean Tools You Will Put to Work5S, Kanban, TPM and Kaizen in Practice

    This training gives you a complete, practical Lean toolkit for waste elimination and flow improvement. By the end of the programme you can walk a value stream, identify waste, and apply the right Lean tool to fix it on the shop floor.

    Identify the Eight Wastes (DOWNTIME)

    Learn to walk the Gemba and classify Defects, Overproduction, Waiting, Non-utilised talent, Transportation, Inventory, Motion and Extra processing, then quantify and prioritise what to remove first.

    Map Value Streams End to End

    Build current-state and future-state value stream maps, calculate takt time, find the bottleneck, and plan the Kaizen events that move your process toward continuous flow.

    Organise the Workplace with 5S

    Apply Sort, Set in Order, Shine, Standardise and Sustain, alongside visual management such as andon and production boards, to create a safer, faster and more reliable workplace.

    Design Pull Systems with Kanban and JIT

    Replace push scheduling with kanban pull, size supermarkets and containers, and apply just-in-time principles so you produce only what downstream demand truly needs.

    Lift Uptime with TPM and OEE

    Use Total Productive Maintenance and calculate Overall Equipment Effectiveness (Availability x Performance x Quality) to target the six big losses and recover lost capacity.

    Standardise Work and Drive Kaizen

    Write standard work, apply SMED quick changeover and Heijunka levelling, and lead daily Kaizen so improvements are sustained and continuously built upon.

    Who Should TakeLean Manufacturing Training in India?

    Manufacturing Managers and Plant Managers

    Production Supervisors and Team Leaders

    Quality Engineers and Quality Managers

    Industrial Engineers and Process Engineers

    Supply Chain and Operations Professionals

    Maintenance Engineers and TPM Coordinators

    Professionals transitioning into Lean or process improvement roles

    Continuous Improvement (CI) and Operational Excellence Specialists

    Who Can Take This Certification Training

    Lean Manufacturing Training Modesfor Professionals and Teams

    We offer flexible training formats designed to suit different learning preferences, schedules, and professional goals. Whether you prefer self-paced learning or a structured, corporate, instructor-led experience, choose the option that best supports your skill development journey with the best Lean Manufacturing online training options.

    Lean Manufacturing Classroom Training

    • Instructor-led classroom sessions

    • Interactive discussions and group activities

    • Real-world examples and practical exercises

    • Structured learning with fixed schedules

    • Opportunities for peer networking and collaboration

    • Practice assessments and knowledge checks

    • Dedicated Q&A and concept clarification

    • Immediate trainer feedback and support

    Untitled

    Learn through face-to-face sessions led by experienced instructors in a collaborative classroom environment. This classroom Lean Manufacturing training in India combines expert guidance, peer interaction, and hands-on activities to create an engaging learning experience.

    Untitled

    Best For: Learners who prefer in-person interaction, structured schedules, and collaborative learning experiences.

    Untitled

    Lean Manufacturing Live Virtual Training

    • Live online instructor-led sessions

    • Interactive discussions and virtual activities

    • Expert guidance from experienced trainers

    • Practice assessments and revision support

    • Dedicated Q&A sessions for concept clarification

    • Fixed schedules for accountability and momentum

    • Small batch sizes for personalized attention

    • Access from any location with internet connectivity

    INR 54630

    Attend fully interactive online sessions from anywhere while benefiting from real-time instructor guidance and collaborative learning experiences through virtual Lean Manufacturing training.

    Untitled

    Best For: Professionals seeking the flexibility of online learning without compromising on live instructor interaction.

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    Lean Manufacturing Corporate Group Training

    • Customized training aligned to organizational goals

    • Flexible delivery: onsite, virtual, hybrid, or blended

    • Scheduling tailored to business availability

    • Role-based examples and industry-relevant discussions

    • Progress tracking and learner assessments where applicable

    • Dedicated coordination and administrative support

    • Consistent learning experiences across teams

    • Scalable delivery for local, regional, or global workforces

    Untitled

    Designed for organizations in India that want to build capabilities at scale, standardize Lean practices, and support workforce development through customized Lean Manufacturing training for companies.

    Untitled

    Best For: Organizations looking to upskill employees, address capability gaps, and deliver consistent training across teams.

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    Lean Manufacturing Focused 1-to-1 Training

    • One-to-one instructor attention

    • Customized learning plans and objectives

    • Flexible scheduling based on availability

    • Personalized feedback and coaching

    • Additional focus on challenging topics

    • Targeted practice and revision support

    • Faster clarification of questions and concepts

    • Learning pace is adapted to individual needs

    Untitled

    Receive personalized instruction tailored to your goals, pace, and learning requirements through dedicated sessions from trusted Lean Manufacturing training company.

    Untitled

    Best For: Professionals seeking personalized guidance, accelerated learning, or focused support to achieve specific outcomes.

    Untitled

    Lean Manufacturing Classroom Training

    Lean Manufacturing Classroom Training

    Instructor-led classroom sessions

    Interactive discussions and group activities

    Real-world examples and practical exercises

    Structured learning with fixed schedules

    Opportunities for peer networking and collaboration

    Practice assessments and knowledge checks

    Dedicated Q&A and concept clarification

    Immediate trainer feedback and support

    Untitled

    Please Note:Learn through face-to-face sessions led by experienced instructors in a collaborative classroom environment. This classroom Lean Manufacturing training in India combines expert guidance, peer interaction, and hands-on activities to create an engaging learning experience.

    Best For: Learners who prefer in-person interaction, structured schedules, and collaborative learning experiences.

    Loading schedules…

    Why Train with Invensis LearningYour Lean Learning Partner in India

    Invensis Learning delivers practical, instructor-led Lean manufacturing training for individual professionals and organisations across India and worldwide. Our programmes combine experienced, industry-practitioner trainers, structured courseware, hands-on Lean tool exercises and learner-focused support. Whether you enrol as an individual or plan corporate training for your team, Invensis Learning, a leading Lean Manufacturing training company in India, provides a professional learning experience built around real-world application and measurable outcomes.

    • Experienced trainers with real manufacturing and continuous improvement expertise
    • Hands-on exercises in waste identification, VSM, 5S, kanban and OEE
    • Flexible formats: live virtual, classroom, onsite and corporate group training
    • Structured, practical courseware you can apply on the shop floor
    • ISO 9001:2015 certified quality management and ISO 27001:2022 information security
    • Customised training for teams, plants and business units
    • Dedicated learner support before, during and after training
    • Trusted by professionals and organisations across many industries and countries

    1-to-1

    Doubt-Clearing Sessions

    60+

    Global Course Portfolio

    100+

    Countries Served

    ISO 9001

    Quality Management

    ISO 9001:2015 Certified

    ISO 9001:2015 Certified

    ISO 27001:2022 Certified

    ISO 27001:2022 Certified

    Secure SSL Encryption

    Secure SSL Encryption

    Leaders in Training industry for 12+ years

    Leaders in Training industry for 12+ years

    Over 5000 five star reviews

    Over 5000 five star reviews

    Level AA conformance, W3C WCAG 2.2

    Level AA conformance, W3C WCAG 2.2

    Lean Manufacturing Training Locations in IndiaAll our classroom training is now available online at your convenience

    Lean Manufacturing in India

    The Taj Mahal Palace, Koli Nagar, A Ward, Mumbai Zone 1, Mumbai City District, Maharashtra, India

    Lean Manufacturing in India

    The Oberoi, New Delhi, Oberoi Flyover, Chanakya Puri Tehsil, New Delhi, Delhi, 110503, India

    corporate banner

    Corporate Lean Manufacturing TrainingFor Your Teams

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    • Suitable for small, medium and large manufacturing teams
    • Customised schedules aligned with plant and shift availability
    • Delivery via onsite, live virtual, hybrid or blended formats
    • Trainers with hands-on Lean and operational excellence experience
    • Role-based examples mapped to your own lines and products
    • Waste, VSM and 5S exercises run on your real production environment
    • Scalable delivery for teams across India and global sites

    Trusted by Leading Manufacturers

    Tata MotorsMaruti SuzukiMahindraBoschLarsen & ToubroBharat Forge

    What Our Learners Say

    Untitled

    Finally Applied VSM on My Own Line

    "The value stream mapping and waste-walk exercises were the highlight. I went back and mapped my assembly line the next week, found two clear bottlenecks, and cut changeover time using what the trainer taught on SMED."

    Arun Deshpande

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    Practical, Not Just Theory

    "Every tool came with a hands-on exercise. The 5S and kanban sessions were easy to apply, and I now lead small Kaizen improvements on the shop floor with real confidence."

    Sneha Iyer

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    Clear, Well Paced and Useful

    "The trainer explained the eight wastes and OEE in a way the whole team could follow. Our daily production board and 5S audits are now directly based on this training."

    Vikram Singh

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    A Great Fit for Our Plant Teams

    "We ran this as onsite corporate training for two shifts. The exercises used our own lines, so the learning stuck. We have already seen better housekeeping and fewer line stoppages."

    Meera Raghavan

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    Standardised Lean Across Our Sites

    "The programme gave our supervisors a shared Lean vocabulary. Rolling it out across plants helped us standardise 5S and pull systems and improve on-time delivery."

    Rahul Khanna

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    Frequently Asked QuestionsHere's everything you may ask...

    Lean Manufacturing Training is a practical, instructor-led skills programme that teaches you to identify and eliminate waste from production systems using Toyota Production System tools. You learn the five Lean principles, the eight wastes, value stream mapping, 5S, kanban, JIT, TPM and Kaizen.

    General

    What is Lean Manufacturing Training?

    Lean Manufacturing Training is a practical, instructor-led skills programme that teaches you to identify and eliminate waste from production systems using Toyota Production System tools. You learn the five Lean principles, the eight wastes, value stream mapping, 5S, kanban, JIT, TPM and Kaizen.

    Who should attend this Lean training?

    It suits production and manufacturing managers, industrial and quality engineers, operations supervisors, team leaders, maintenance managers and continuous improvement coordinators. Anyone who runs or improves a production or operations area will benefit.

    Is Lean manufacturing worth learning in India?

    Yes. With Make in India, the PLI schemes and Industry 4.0 driving factory investment, employers across automotive, FMCG, pharmaceutical and engineering value professionals who can cut waste, raise quality and improve flow, making Lean skills highly transferable.

    Do I need prior Lean experience to join?

    No. The programme introduces Lean manufacturing from first principles, so no prior Lean knowledge is required. Some shop-floor or production experience is helpful but not essential.

    What will I be able to do after the training?

    You will be able to run a waste walk, read and build a value stream map, apply 5S, design a kanban pull system, calculate OEE, write standard work and lead Kaizen improvements in your workplace.

    Pricing

    How much does Lean Manufacturing Training cost in India?

    Fees vary by delivery format (live virtual, classroom or corporate) and group size, so course pricing is available on request. Contact a learning advisor for current fees and any available offers.

    What is included in the course fee?

    The fee typically includes instructor-led training across all Lean modules, structured courseware, hands-on tool exercises, practice activities, learner support and a course completion record from Invensis Learning.

    Do you offer group or corporate discounts?

    Yes. We offer corporate group training with customised schedules and volume-based pricing for plants, business units and teams. Ask about corporate or group pricing for a tailored quote.

    Are there payment or instalment options?

    We accept major cards and bank transfers, and offer instalment options on selected plans. Speak with a learning advisor to choose the option that suits you.

    Is this training good value for money?

    The skills apply immediately on the shop floor, helping cut waste, lead time and downtime, so the training often pays back quickly through real process improvements. Request a quote to see options for you or your team.

    Certification

    Do I get a certificate after the training?

    Yes. On completing the programme you receive a course completion record from Invensis Learning that recognises your Lean manufacturing training.

    Is there an exam for this course?

    No. This is a non-certification skills course with no formal examination. Learning is reinforced through hands-on exercises, waste-identification activities and case discussions during the programme.

    Is this an accredited certification course?

    No. It is a practical Lean manufacturing skills course rather than an accredited certification. It builds a comprehensive toolkit you can apply straight away, and you receive a completion record from Invensis Learning.

    How am I assessed during the training?

    There is no formal assessment. Instead you apply Lean tools through practical exercises such as waste walks, value stream mapping, 5S assessment and OEE calculation on realistic manufacturing scenarios.

    What standard is the training based on?

    The training is grounded in the Toyota Production System and established Lean practice, covering the five Lean principles, the eight wastes (DOWNTIME), value stream mapping, 5S, kanban, JIT, TPM, standard work, SMED, Heijunka and Kaizen.

    Course Content

    What topics are covered in the Lean Manufacturing Training?

    The programme covers Lean foundations and TPS, the eight wastes, value stream mapping, 5S and visual management, pull systems and kanban, JIT, TPM and OEE, standard work, SMED, Heijunka, poka yoke and building a Lean culture.

    What Lean tools will I learn to use?

    You learn value stream mapping, 5S, kanban, just-in-time, Total Productive Maintenance, OEE, standard work, SMED quick changeover, Heijunka levelling, poka yoke and Kaizen problem-solving.

    Are there hands-on exercises?

    Yes. The training runs practical exercises throughout, including a Gemba-based waste walk, VSM data collection, a 5S workplace assessment, OEE calculation and kanban quantity design.

    How long is the training?

    The programme is delivered as a full day of eight hours, or as two half-day sessions of four hours each, covering all Lean modules with hands-on exercises throughout.

    Can beginners take this course?

    Yes. The course starts from first principles and needs no prior Lean knowledge, so beginners and experienced production staff can both follow and apply the tools.

    Enrollment

    How do I enrol in the Lean Manufacturing Training?

    You can enrol through the Invensis Learning website. Choose your preferred format, whether that is the Lean Manufacturing course online or classroom-based, complete payment, and you will receive access to schedules, courseware and learning resources. Talk to a learning advisor if you need help choosing.

    What training formats are available?

    We offer online (live virtual) instructor-led training, classroom training, onsite delivery and customised corporate group training, so you can pick the format that fits your schedule.

    When can I start?

    New batches run regularly across India. See upcoming schedules for the next available dates, or ask an advisor about a batch that suits you.

    Can I have the training delivered at our factory?

    Yes. We deliver onsite and corporate group training at your site, using your own lines and products for the exercises so the learning applies directly to your operations.

    Can I reschedule my enrolment?

    Yes. Selected plans let you reschedule or move to another batch. Contact our support team to arrange this.