Course Overview

    Overview

    Course Highlights

    Eligibility Criteria

    Benefits

    Build a Waste-Free, Flow-Driven FactoryWhat This Lean Programme Covers

    Certification Badge

    Key Highlightof the Lean Manufacturing Training Course

    Lean Manufacturing Training EligibilityWho Can Enroll?

    Why This Training Pays off on the Shop FloorFor Individuals and Teams

    Where Lean Skills Take Your Career in KenyaRoles, Sectors and Demand

    Lean and operational excellence skills are in rising demand across Kenya as manufacturers work to lift the sector's share of GDP from around 7.6% towards the 20% target set for 2030. Employers in food and beverage, cement, FMCG, steel and agro-processing increasingly want engineers, supervisors and managers who can cut waste, raise output and control cost. A Lean Manufacturing course in Kenya builds exactly that capability, and here is what the market is showing right now.

    Industry Pressures Making Lean Skills Essential in Kenya

    Lean is the fastest, lowest-cost way for Kenyan manufacturers to lift productivity. Give your team the skills to see waste and remove it. Start your Lean journey today.

    Your Kenya Lean Transformation

    From Firefighting to Flow,

    Your Before and After with Lean

    Kenya's manufacturers are under real pressure to do more with less, and the teams that know Lean stand apart from those that do not. Here is the shift this training delivers.

    Sources: PayScale, Glassdoor (Kenya) 2026; Kenya Association of Manufacturers.

    Module 2: Identifying and Eliminating Waste (MUDA, MURA, MURI)

    • Identifying the eight types of waste: Defects, Overproduction, Waiting, Non-Utilised Talent, Transportation, Inventory, Motion, and Extra Processing
    • Conducting waste walk exercises to assess current-state operations and prioritise improvement opportunities across production processes
    • Understanding the difference between MUDA (waste), MURA (unevenness), and MURI (overburden), and applying structured elimination strategies for each

    Module 3: Value Stream Mapping (VSM)

    • Creating current-state value stream maps to visualise the flow of materials and information across the production process
    • Analysing current-state maps to identify bottlenecks, excess inventory, non-value-added steps, and process cycle efficiency metrics
    • Designing future-state value stream maps and building improvement roadmaps to close the gap between current and desired production performance

    Module 4: 5S Workplace Organisation

    • Implementing the five steps of 5S: Sort (Seiri), Set in Order (Seiton), Shine (Seiso), Standardise (Seiketsu), and Sustain (Shitsuke)
    • Conducting 5S workplace assessments, scoring production areas, and identifying corrective actions to improve organisation and visual management
    • Building 5S sustaining mechanisms including audit schedules, visual controls, and standard work documentation to maintain workplace improvements

    Module 5: Just-in-Time (JIT) Production and Kanban

    • Understanding Just-in-Time production principles including Takt Time analysis, one-piece flow, and pull-based scheduling to reduce inventory and lead times
    • Designing and implementing Kanban pull systems to manage material flow, signal replenishment, and eliminate overproduction between production stages
    • Calculating Takt Time, cycle time, and process lead time to balance workload and design efficient production flows aligned with customer demand

    Module 6: Kaizen and Continuous Improvement Events

    • Understanding Kaizen philosophy, the PDCA (Plan-Do-Check-Act) improvement cycle, and the principles of rapid improvement event facilitation
    • Planning, facilitating, and following up on structured Kaizen events including team selection, problem scoping, root cause analysis, and countermeasure implementation
    • Building a Kaizen culture through daily improvement habits, idea management systems, and leadership behaviours that sustain continuous improvement momentum

    Module 7: Error-Proofing with Poka-Yoke and Jidoka

    • Understanding error-proofing principles and the difference between detection and prevention approaches to quality control in manufacturing processes
    • Designing and implementing Poka-Yoke (mistake-proofing) devices and mechanisms to eliminate defects at the source before they reach the next production stage
    • Applying Jidoka (autonomation) principles to enable machines and operators to detect abnormalities, stop production, and signal for corrective action automatically

    Module 8: Total Productive Maintenance (TPM) and OEE

    • Understanding Total Productive Maintenance principles including the eight pillars of TPM and how TPM supports Lean production by eliminating equipment-related waste
    • Calculating Overall Equipment Effectiveness (OEE) using Availability, Performance, and Quality components to measure and improve production asset performance
    • Implementing Autonomous Maintenance practices to involve operators in basic equipment care, inspection, and early defect detection to reduce unplanned downtime

    Module 9: Sustaining Lean and Building a Lean Culture

    • Developing Lean management systems including visual management, daily team meetings, tiered accountability processes, and leader standard work to sustain improvements
    • Measuring and tracking Lean progress using key performance indicators including lead time, first-pass yield, OEE, inventory turns, and on-time delivery
    • Building a long-term Lean transformation roadmap, engaging cross-functional teams, and developing internal Lean practitioner capability to drive ongoing operational excellence

    Course Curriculumof the Lean Manufacturing Training

    The Lean Manufacturing training curriculum in Kenya is structured across nine modules, taking learners from foundational Lean thinking and waste identification through to advanced production system design, error-proofing, and sustaining continuous improvement culture.

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    The Lean Tools You Will Put to WorkSkills You Apply from Day One

    Lean Manufacturing Training builds a complete, practical toolkit across the full Lean method. By the end of the day you can identify waste, map a value stream, organise a workspace, design a simple pull system, measure equipment effectiveness and lead improvement.

    Spot and Remove the Eight Wastes

    Use the DOWNTIME framework to identify defects, overproduction, waiting, non-utilised talent, transport, inventory, motion and extra processing, then run a Gemba waste walk to quantify and prioritise what to eliminate first.

    Map the Value Stream

    Draw current-state and future-state value stream maps, capture cycle and changeover times, calculate takt time, and locate bottlenecks and push-pull points to plan targeted kaizen improvements.

    Organise Work with 5S

    Apply Sort, Set in order, Shine, Standardise and Sustain, plus visual management such as andon, floor markings and production boards, to make abnormalities visible and build a stable Lean foundation.

    Design Pull Systems and Kanban

    Move from push to pull, size supermarkets, calculate kanban quantities and apply Just-in-Time thinking so each process makes only what the next step has consumed, cutting overproduction and inventory.

    Measure with TPM and OEE

    Apply Total Productive Maintenance basics and calculate Overall Equipment Effectiveness as Availability times Performance times Quality, then target the six big losses to raise equipment reliability and output.

    Standardise Work and Lead Kaizen

    Write standard work, apply SMED quick changeover and Heijunka levelling, use poka yoke for built-in quality, and run daily and event-based kaizen to sustain a continuous improvement culture.

    Who Should TakeLean Manufacturing Training in Kenya?

    Manufacturing Managers and Plant Managers

    Production Supervisors and Team Leaders

    Quality Engineers and Quality Managers

    Industrial Engineers and Process Engineers

    Supply Chain and Operations Professionals

    Maintenance Engineers and TPM Coordinators

    Professionals transitioning into Lean or process improvement roles

    Continuous Improvement (CI) and Operational Excellence Specialists

    Who Can Take This Certification Training

    Lean Manufacturing Training Modesfor Professionals and Teams

    We offer flexible training formats designed to suit different learning preferences, schedules, and professional goals. Whether you prefer self-paced learning or a structured, corporate, instructor-led experience, choose the option that best supports your skill development journey with the best Lean Manufacturing online training options.

    Lean Manufacturing Classroom Training

    • Instructor-led classroom sessions

    • Interactive discussions and group activities

    • Real-world examples and practical exercises

    • Structured learning with fixed schedules

    • Opportunities for peer networking and collaboration

    • Practice assessments and knowledge checks

    • Dedicated Q&A and concept clarification

    • Immediate trainer feedback and support

    Learn through face-to-face sessions led by experienced instructors in a collaborative classroom environment. This classroom Lean Manufacturing training in Kenya combines expert guidance, peer interaction, and hands-on activities to create an engaging learning experience.

    Best For: Learners who prefer in-person interaction, structured schedules, and collaborative learning experiences.

    Lean Manufacturing Corporate Group Training

    • Customized training aligned to organizational goals

    • Flexible delivery: onsite, virtual, hybrid, or blended

    • Scheduling tailored to business availability

    • Role-based examples and industry-relevant discussions

    • Progress tracking and learner assessments where applicable

    • Dedicated coordination and administrative support

    • Consistent learning experiences across teams

    • Scalable delivery for local, regional, or global workforces

    Designed for organizations in Kenya that want to build capabilities at scale, standardize Lean practices, and support workforce development through customized Lean Manufacturing training for companies.

    Best For: Organizations looking to upskill employees, address capability gaps, and deliver consistent training across teams.

    Lean Manufacturing Focused 1-to-1 Training

    • One-to-one instructor attention

    • Customized learning plans and objectives

    • Flexible scheduling based on availability

    • Personalized feedback and coaching

    • Additional focus on challenging topics

    • Targeted practice and revision support

    • Faster clarification of questions and concepts

    • Learning pace is adapted to individual needs

    Receive personalized instruction tailored to your goals, pace, and learning requirements through dedicated sessions from trusted Lean Manufacturing training company.

    Best For: Professionals seeking personalized guidance, accelerated learning, or focused support to achieve specific outcomes.

    Lean Manufacturing Live Virtual Training

    Lean Manufacturing Live Virtual Training

    Live online instructor-led sessions

    Interactive discussions and virtual activities

    Expert guidance from experienced trainers

    Practice assessments and revision support

    Dedicated Q&A sessions for concept clarification

    Fixed schedules for accountability and momentum

    Small batch sizes for personalized attention

    Access from any location with internet connectivity

    Starts from

    KES 42090

    Please Note: Attend fully interactive online sessions from anywhere while benefiting from real-time instructor guidance and collaborative learning experiences through virtual Lean Manufacturing training.

    Best For: Professionals seeking the flexibility of online learning without compromising on live instructor interaction.

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    Why Train with Invensis LearningPractical, Flexible, Globally Trusted

    As a trusted Lean Manufacturing training company in Kenya, Invensis Learning delivers practical training for individual professionals and manufacturing teams that want to eliminate waste, improve flow and build a continuous improvement culture. Our programmes combine experienced, industry-expert trainers, flexible delivery formats and hands-on, shop-floor-relevant exercises. Whether you enrol as an individual or plan group training for your plant, we focus on real understanding and workplace application, backed by ISO-certified quality and information security standards.

    • Experienced trainers with real manufacturing and operational excellence expertise
    • Live online (virtual), classroom and onsite delivery to fit your schedule
    • Hands-on exercises: waste walks, VSM, 5S, OEE and kanban design
    • Practical focus on applying Lean tools to your own shop floor
    • ISO 9001:2015 certified for quality management
    • ISO 27001:2022 certified for information security
    • Flexible corporate and group training across Kenya and beyond
    • Dedicated learner support before, during and after training

    ISO 9001

    Quality Management

    200K+

    Professionals Trained

    12M+

    Hours of Training Delivered

    4

    Flexible Learning Modes

    ISO 9001:2015 Certified

    ISO 9001:2015 Certified

    ISO 27001:2022 Certified

    ISO 27001:2022 Certified

    Secure SSL Encryption

    Secure SSL Encryption

    Leaders in Training industry for 12+ years

    Leaders in Training industry for 12+ years

    Over 5000 five star reviews

    Over 5000 five star reviews

    Level AA conformance, W3C WCAG 2.2

    Level AA conformance, W3C WCAG 2.2

    Lean Manufacturing Training Locations in KenyaInstructor-led in-person Classroom training is available for group batches. All other public cohorts are delivered as Instructor-led Live Virtual. See available cohorts.

    Lean Manufacturing Training Location in Kenya

    Villa Rosa Kempinski, Waiyaki Way, Highridge sublocation, Highridge location, Highridge division, Westlands, Nairobi, Zimmerman, Soko ya Mawe, Nairobi, 97104, Kenya

    Lean Manufacturing Training Location in Kenya

    Radisson Blu Hotel & Residence, Nairobi Arboretum, Aboretum Drive, Kilimani location, Kilimani ward, Kilimani division, Westlands, Nairobi, Zimmerman, Soko ya Mawe, Nairobi, 00400, Kenya

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    Corporate Lean Training in KenyaUpskill Your Production Team

    • Suitable for small, medium and large production teams
    • Delivered onsite, live online or in a hybrid format
    • Sessions built around your own factory and processes
    • Schedules aligned to shift patterns and plant availability
    • Trainers with sector-relevant manufacturing experience
    • Waste walks and 5S exercises run on your own shop floor
    • Scalable delivery across multiple sites and locations

    Trusted Across Kenya's Manufacturing Sector

    East African Breweries (EABL)Bidco AfricaBamburi CementUnilever KenyaCoca-Cola Beverages AfricaBrookside Dairy

    What Our Learners Say

    Finally Able to See Waste on Our Line

    "The waste walk and value stream mapping exercises changed how I look at our production line. Within weeks I had cut changeover time and reduced work-in-progress on my shift."

    Peter Otieno

    Production Supervisor, Beverage Manufacturing

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    Practical from the First Hour

    "No fluff, just tools I could use straight away. The 5S and OEE sessions were the most useful, and I now run a simple kanban board that keeps our stock under control."

    Grace Wanjiru

    Manufacturing Engineer, FMCG

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    A Complete Lean Toolkit in a Day

    "I came in with no Lean background and left able to run a Gemba waste walk and calculate OEE. The trainer used real factory examples throughout the day."

    Samuel Kamau

    Quality Officer, Food Processing

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    Our Whole Plant Now Speaks the Same Language

    "We trained our production and maintenance teams together. A shared Lean vocabulary made our kaizen events far more effective and cut downtime noticeably."

    Faith Achieng

    Operations Director, Agro-Processing

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    Measurable Gains Within a Quarter

    "The onsite training was tailored to our processes. Our OEE improved and inventory dropped after the team applied pull systems on two lines within a quarter."

    Daniel Mwangi

    Plant Manager, Building Materials

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    Trustpilot

    4.6

    Ratings

    100K+

    Happy Learners

    100+

    Locations Worldwide

    99%

    Training Satisfaction

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    We also deliver Kenya Certification Training across multiple cities

    Invensis Learning delivers industry-leading Lean Manufacturing training solutions tailored for individuals and organizations.

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    Frequently Asked QuestionsHere's everything you may ask...

    Lean Manufacturing Training is a practical, one-day skills programme that teaches teams to eliminate waste, improve flow and build a continuous improvement culture based on the Toyota Production System. It covers the five Lean principles, the eight wastes, value stream mapping, 5S, kanban, TPM and kaizen.