Course Overview

    Overview

    What's Included

    Course Highlights

    Eligibility Criteria

    Benefits

    Who Can Take

    What Is Lean Fundamentals Training?

    Your Practical Start in Continuous Improvement

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    What's Included in Your Lean Fundamentals Training

    • One-day comprehensive course across nine modules

    • 8 PDUs on completion of the training

    • Coverage of value stream mapping, kanban, 5S and takt time

    • Copy of course material and SME-prepared study guide

    • Industry-driven case studies

    • Course completion certificate from Invensis Learning

    Key Highlights

    of the Lean Fundamentals Training Course

    Lean Fundamentals Training Eligibility in the New Zealand

    Who Can Enrol?

    What You Gain from Lean Fundamentals Training

    Skills You Can Apply Immediately

    Who Should Take Lean Fundamentals Training in New Zealand?

    • Team Leaders

    • Business Analysts

    • Operations Managers

    • Project Managers

    • Manufacturing Engineers

    • Production Supervisors

    • Process Improvement Managers

    • Quality Assurance Specialists

    How Lean Boosts Careers in New Zealand

    In-Demand Roles Across Sectors

    The Lean capability built through Lean Fundamentals training is in steady demand across New Zealand as employers work to close the country's long-standing productivity gap with the rest of the OECD. Food and dairy processors, medical-device makers, logistics operators, banks and public agencies all run continuous improvement programmes and value people who can find and remove waste. Demand spans the ladder from Process Improvement Analyst to Continuous Improvement Manager and Lean Consultant, and here is what the New Zealand market looks like right now.

    Industry Pressures Fuelling New Zealand's Demand for Lean

    Lean is a practical skill every organisation needs. Build the foundation to spot waste, improve flow and drive continuous improvement in your workplace. Start your Lean journey today.

    Your New Zealand Lean Journey

    The Transformation Lean Training Delivers,

    Spot Waste and Drive Real Improvement

    New Zealand employers are under real pressure to lift productivity and cut waste, and they increasingly separate people who can drive improvement from those who cannot. Here is the shift Lean Fundamentals training makes for you.

    Sources: PayScale, SalaryExpert, Seek, BusinessNZ (New Zealand) 2026.

    Module 2: Lean Mentality / Muda (Waste) Elimination

    • Understanding the concept of the hidden factory and the hidden office, and how non-value-adding activities consume resources without contributing to customer value in both manufacturing and administrative environments
    • Exploring the seven types of waste in Lean, including overproduction, waiting, transportation, over-processing, inventory, motion, and defects, and how each type manifests across different operational contexts
    • Developing the skills to identify waste within processes through systematic observation, process analysis, and the application of Lean waste identification tools
    • Learning the strategies and principles used to eliminate or reduce waste once identified, and the role of cultural and behavioural change in sustaining waste reduction over time

    Module 3: Mapping the Value Stream

    • Understanding the purpose and methodology of value stream mapping as a tool for visualizing the complete flow of materials and information required to deliver a product or service to the customer
    • Exploring different types of value stream maps, including current-state maps that document existing processes and future-state maps that define the improved process design
    • Learning how to create and interpret value stream maps to identify areas of waste, delay, and inefficiency within a process and to prioritise improvement actions
    • Understanding how value stream mapping provides the analytical foundation for planning and executing Lean improvement events and targeted process changes

    Module 4: Lean Events

    • Exploring the Kaizen event as a focused, team-based improvement activity designed to achieve significant process change within a short and defined timeframe
    • Understanding the structure and stages of a standard five-day Kaizen event, from preparation and scoping through to execution, solution testing, and results presentation
    • Learning how to plan and run shorter Lean events when the scope or available time requires a condensed improvement activity without sacrificing rigor or impact
    • Developing the facilitation and team management skills needed to lead Lean events effectively and ensure that improvement gains are sustained after the event concludes

    Module 5: Constraints

    • Understanding the concept of process constraints and how bottlenecks in process flow limit the throughput, efficiency, and capacity of the entire value stream
    • Learning systematic approaches for identifying constraints within a process, including observation-based methods, data analysis, and value stream review techniques
    • Exploring strategies for addressing bottlenecks, including process redesign, resource reallocation, workload balancing, and targeted improvement activities
    • Understanding the relationship between constraint management and broader Lean improvement efforts, and how resolving bottlenecks contributes to overall flow and value stream performance

    Module 6: Flow and Takt Time

    • Exploring the principle of flow in Lean and how continuous, uninterrupted movement of work through the value stream minimizes waiting, batching, and inventory accumulation
    • Understanding Takt time as the rate at which products or services must be produced to match customer demand, and how Takt time is calculated and applied in process design
    • Learning how to use Takt time as a planning tool to set the rhythm of production flow and ensure that process capacity is aligned to actual customer demand
    • Examining the relationship between flow, Takt time, and the broader Lean goal of delivering value to the customer efficiently, consistently, and without waste

    Module 7: Pull Systems and Kanban

    • Understanding the principles of pull-based production, in which work is initiated by actual customer demand rather than forecast-driven schedules or upstream production push
    • Exploring the Kanban system as a simple and visual method for signalling demand and controlling the flow of work, materials, and information through a process
    • Learning how to design and implement a basic Kanban system, including the selection of signal types, determination of replenishment quantities, and establishment of workflow rules
    • Understanding how pull systems and Kanban reduce overproduction, excess inventory, and lead time while improving process responsiveness to changing customer demand

    Module 8: 5S Implementation

    • Exploring the five elements of 5S, including Sort, Set in Order, Shine, Standardise, and Sustain, and how each element contributes to a safe, organised, and efficient workplace
    • Learning the systematic approach to implementing 5S across a work area or department, from initial assessment and Sort activities through to the development of standardised procedures and audit routines
    • Understanding how 5S creates the physical and organisational foundation that Lean tools and improvement activities require to function effectively and sustainably
    • Developing the skills to sustain 5S gains over time through visual management, regular audits, team accountability, and the integration of 5S standards into daily work habits

    Module 9: Lean Management Principles

    • Understanding the key principles of Lean management and how they guide the implementation and ongoing operation of Lean systems within organizations
    • Exploring the leadership behaviors, management practices, and organisational structures that enable Lean to move from a set of tools to a sustained operational discipline
    • Learning how to develop and communicate a Lean implementation strategy that aligns improvement activities with organisational goals, resource availability, and process maturity
    • Understanding the role of performance measurement, visual management, and continuous review in sustaining Lean improvements and building a long-term culture of operational excellence

    Course Curriculum

    of the Lean Fundamentals Training

    This online Lean Fundamentals training course is structured across nine modules that progress from the foundational principles and mentality of Lean through to the full suite of practical tools and management principles that enable organizations to implement and sustain operational excellence. Each module builds on the previous one to ensure participants develop a coherent and comprehensive understanding of Lean as both a philosophy and a practical improvement discipline. The curriculum is suitable for professionals across operations, quality, manufacturing, and process improvement roles, and is designed to connect directly to the Lean implementation challenges faced by organizations across the New Zealand.

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    The Practical Lean Skills You Will Build

    Tools You Can Use from Day One

    This section answers what you will learn in Lean Fundamentals training. By the end of the one-day programme you can identify waste, apply core Lean tools, and contribute to improvement activity straight away, whatever your industry or role.

    Apply the Five Lean Principles

    Work through Identify Value, Map the Value Stream, Create Flow, Establish Pull and Seek Perfection, and use them as a structured way to improve any process from the customer's point of view.

    Identify the Eight Wastes (DOWNTIME)

    Recognise Defects, Overproduction, Waiting, Non-utilised talent, Transportation, Inventory, Motion and Extra processing, and classify real activities so you can target waste with confidence.

    Organise Any Workplace with 5S

    Apply Sort, Set in Order, Shine, Standardise and Sustain to create a clean, visual and efficient workspace that reveals problems and supports safe, consistent work.

    Read and Use Value Stream Maps

    Understand how a value stream map makes flow visible, separates value-adding from wasteful steps, and highlights where lead time is lost across an end-to-end process.

    Create Pull with Kanban

    Understand the difference between push and pull, how a Kanban signal triggers replenishment, and how capping work in progress reduces overproduction and improves flow.

    Standardise Work for Consistent Quality

    Learn how takt time, work sequence and standard work in progress create a reliable baseline for quality, and why standard work is the starting point for every improvement.

    Drive Improvement with Kaizen and PDCA

    Use the Plan-Do-Check-Act cycle, daily Kaizen and the Gemba walk to make small, steady improvements and build a genuine continuous improvement habit in your team.

    Apply Lean Across Any Industry

    See how the same principles and tools work in manufacturing, healthcare, financial services and IT, and leave with practical next steps to apply Lean in your own work.

    Lean Fundamentals Training Modes

    for Professionals and Teams

    We offer flexible training formats designed to suit different learning preferences, schedules, and professional goals. Whether you prefer self-paced learning or a structured, corporate, instructor-led experience, choose the option that best supports your skill development journey through the best Lean Fundamentals online training options available.

    Lean Fundamentals Classroom Training

    • Instructor-led classroom sessions

    • Interactive discussions and group activities

    • Real-world examples and practical exercises

    • Structured learning with fixed schedules

    • Opportunities for peer networking and collaboration

    • Practice assessments and knowledge checks

    • Dedicated Q&A and concept clarification

    • Immediate trainer feedback and support

    Learn through face-to-face sessions led by experienced instructors in a collaborative classroom environment. This classroom Lean Fundamentals training format combines expert guidance, peer interaction, and hands-on activities to create an engaging learning experience.

    Best For: Learners who prefer in-person interaction, structured schedules, and collaborative learning experiences.

    Lean Fundamentals Corporate Group Training

    • Customized training aligned to organizational goals

    • Flexible delivery: onsite, virtual, hybrid, or blended

    • Scheduling tailored to business availability

    • Role-based examples and industry-relevant discussions

    • Progress tracking and learner assessments where applicable

    • Dedicated coordination and administrative support

    • Consistent learning experiences across teams

    • Scalable delivery for local, regional, or global workforces

    Designed for organizations that want to build capabilities at scale, standardize knowledge, and support workforce development through customized team learning initiatives and Lean Fundamentals training for companies.

    Best For: Organizations looking to upskill employees, address capability gaps, and deliver consistent training across teams.

    Lean Fundamentals Focused 1-to-1 Training

    • One-to-one instructor attention

    • Customized learning plans and objectives

    • Flexible scheduling based on availability

    • Personalized feedback and coaching

    • Additional focus on challenging topics

    • Targeted practice and revision support

    • Faster clarification of questions and concepts

    • Learning pace is adapted to individual needs

    Receive personalized instruction tailored to your goals, pace, and learning requirements through dedicated sessions delivered by the Lean Fundamentals training company.

    Best For: Professionals seeking personalized guidance, accelerated learning, or focused support to achieve specific outcomes.

    Lean Fundamentals Live Virtual Training

    Lean Fundamentals Live Virtual Training

    Live online instructor-led sessions

    Interactive discussions and virtual activities

    Expert guidance from experienced trainers

    Practice assessments and revision support

    Dedicated Q&A sessions for concept clarification

    Fixed schedules for accountability and momentum

    Small batch sizes for personalized attention

    Access from any location with internet connectivity

    Starts from

    NZD 670

    Please Note: Attend fully interactive weekend Lean Fundamentals training sessions from anywhere while benefiting from real-time instructor guidance and collaborative learning experiences.

    Best For: Professionals seeking the flexibility of online learning without compromising on live instructor interaction.

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    Why Choose Invensis Learning for Lean Fundamentals Training in New Zealand

    Practical, Expert-Led Training

    As a trusted Lean Fundamentals training company in New Zealand, Invensis Learning delivers structured, practical Lean training for individual professionals and organisations across New Zealand that want to build real continuous improvement capability. Our programmes combine experienced trainers, hands-on exercises, organised courseware and flexible delivery. Whether you enrol as an individual learner or arrange corporate training for your team, you get a professional learning experience focused on practical understanding, real-world application and skills you can use the very next day.

    • Experienced trainers with real Lean and operational excellence practice
    • Flexible formats: live online, classroom and onsite for teams
    • Practical, exercise-led sessions with real-world case studies
    • ISO 9001:2015 certified for quality management
    • ISO 27001:2022 certified for information security
    • Course completion certificate from Invensis Learning
    • Dedicated learner support before, during and after training
    • Trusted by professionals and organisations across 100+ countries

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    Quality Management

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    Leaders in Training industry for 12+ years

    Leaders in Training industry for 12+ years

    Over 5000 five star reviews

    Over 5000 five star reviews

    Level AA conformance, W3C WCAG 2.2

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    Lean Fundamentals Training Locations in New Zealand

    Instructor-led in-person Classroom training is available for group batches. All other public cohorts are delivered as Instructor-led Live Virtual. See available cohorts.

    Lean Fundamentals Training Location in New Zealand

    Blanket Bay, 4191 Glenorchy-Queenstown Road, Glenorchy 9372, New Zealand

    Lean Fundamentals Training Location in New Zealand

    Rosewood Matakauri, 569 Glenorchy-Queenstown Road, Closeburn 9371, New Zealand

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    Corporate Lean Training for Teams

    Build a Lean Culture

    • Suitable for small, medium and large groups
    • Customised schedules based on team availability
    • Delivery through onsite, live virtual, hybrid or blended formats
    • Experienced trainers with relevant Lean and industry expertise
    • Role-based, industry-relevant examples for better workplace application
    • Dedicated coordination and learner support for group programmes
    • Scalable delivery for teams across New Zealand and global sites

    Trusted by Leading Enterprises in New Zealand

    FonterraFisher & Paykel HealthcareAir New ZealandMainfreightZespriSilver Fern Farms

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    What Our Learners Say About Us

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    "As a Manufacturing Engineer, I recently completed the Lean Fundamentals Training Course with Invensis Learning, and it has been transformative for my career. The course was comprehensive, blending theory with real-world applications, which helped me grasp lean principles effectively. The trainers were knowledgeable and engaging, making learning enjoyable. I now feel equipped to implement lean strategies in my work, driving efficiency and reducing waste. Highly recommend Invensis for professional development!"

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    "Useful content, great learning experience!"

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    "I recently completed the Lean Fundamentals Training Course with Invensis Learning, and I couldn't be more satisfied! As a Business Analyst from Somchai Nakhon, I found the course content not only insightful but also immediately applicable to my work. The instructors were knowledgeable, and the interactive sessions fostered a collaborative learning environment. Invensis Learning has truly equipped me with essential tools to drive efficiency in my projects!"

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    "Instructor is well aware of the subject and made the training tailored to my experience. Recommended :) "

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    Frequently Asked Questions

    Here's everything you may ask...

    Lean Fundamentals is a one-day, non-certification course that gives you a practical introduction to Lean management. It covers the origins of Lean in the Toyota Production System, the five Lean principles, the eight wastes (DOWNTIME), and core tools such as 5S, value stream mapping, Kanban, standard work and Kaizen.