Course Overview

    Overview

    Course Highlights

    Eligibility Criteria

    Benefits

    What Is Lean Manufacturing Training in New ZealandA Practical Route to Operational Excellence

    Certification Badge

    Key Highlightof the Lean Manufacturing Training Course

    Lean Manufacturing Training EligibilityWho Can Enroll?

    Why Building Lean Skills Pays off at WorkValue You Apply from Day One

    Where Lean Skills Take You in New ZealandRoles, Sectors and Demand

    Lean capability, built through hands-on Lean Manufacturing training, opens practical, in-demand roles across New Zealand's factories, from Continuous Improvement Specialist and Engineer to Production Manager, Lean Manager and Manufacturing Manager. As dairy, food, medtech and machinery employers lift output through better flow rather than bigger headcount, people who can see and remove waste are increasingly valued. Manufacturing led national economic growth in early 2026, and here is what the market is telling us right now.

    Production Pressures Making Lean Skills Essential in New Zealand

    Lean is a practical, on-the-job capability, not a credential. Equip your people to eliminate waste and lead improvement on the floor. Start your Lean journey with Invensis Learning today.

    Your New Zealand Lean Journey

    Where You Stand Today,

    And Where Lean Skills Take You

    New Zealand's manufacturers are lifting output through better flow, not bigger headcount, and they value people who can lead that change. Here is the shift practical Lean training makes.

    Sources: SalaryExpert, ERI, SEEK (New Zealand) 2026; Stats NZ.

    Module 2: Identifying and Eliminating Waste (MUDA, MURA, MURI)

    • Identifying the eight types of waste: Defects, Overproduction, Waiting, Non-Utilised Talent, Transportation, Inventory, Motion, and Extra Processing
    • Conducting waste walk exercises to assess current-state operations and prioritise improvement opportunities across production processes
    • Understanding the difference between MUDA (waste), MURA (unevenness), and MURI (overburden), and applying structured elimination strategies for each

    Module 3: Value Stream Mapping (VSM)

    • Creating current-state value stream maps to visualise the flow of materials and information across the production process
    • Analysing current-state maps to identify bottlenecks, excess inventory, non-value-added steps, and process cycle efficiency metrics
    • Designing future-state value stream maps and building improvement roadmaps to close the gap between current and desired production performance

    Module 4: 5S Workplace Organisation

    • Implementing the five steps of 5S: Sort (Seiri), Set in Order (Seiton), Shine (Seiso), Standardise (Seiketsu), and Sustain (Shitsuke)
    • Conducting 5S workplace assessments, scoring production areas, and identifying corrective actions to improve organisation and visual management
    • Building 5S sustaining mechanisms including audit schedules, visual controls, and standard work documentation to maintain workplace improvements

    Module 5: Just-in-Time (JIT) Production and Kanban

    • Understanding Just-in-Time production principles including Takt Time analysis, one-piece flow, and pull-based scheduling to reduce inventory and lead times
    • Designing and implementing Kanban pull systems to manage material flow, signal replenishment, and eliminate overproduction between production stages
    • Calculating Takt Time, cycle time, and process lead time to balance workload and design efficient production flows aligned with customer demand

    Module 6: Kaizen and Continuous Improvement Events

    • Understanding Kaizen philosophy, the PDCA (Plan-Do-Check-Act) improvement cycle, and the principles of rapid improvement event facilitation
    • Planning, facilitating, and following up on structured Kaizen events including team selection, problem scoping, root cause analysis, and countermeasure implementation
    • Building a Kaizen culture through daily improvement habits, idea management systems, and leadership behaviours that sustain continuous improvement momentum

    Module 7: Error-Proofing with Poka-Yoke and Jidoka

    • Understanding error-proofing principles and the difference between detection and prevention approaches to quality control in manufacturing processes
    • Designing and implementing Poka-Yoke (mistake-proofing) devices and mechanisms to eliminate defects at the source before they reach the next production stage
    • Applying Jidoka (autonomation) principles to enable machines and operators to detect abnormalities, stop production, and signal for corrective action automatically

    Module 8: Total Productive Maintenance (TPM) and OEE

    • Understanding Total Productive Maintenance principles including the eight pillars of TPM and how TPM supports Lean production by eliminating equipment-related waste
    • Calculating Overall Equipment Effectiveness (OEE) using Availability, Performance, and Quality components to measure and improve production asset performance
    • Implementing Autonomous Maintenance practices to involve operators in basic equipment care, inspection, and early defect detection to reduce unplanned downtime

    Module 9: Sustaining Lean and Building a Lean Culture

    • Developing Lean management systems including visual management, daily team meetings, tiered accountability processes, and leader standard work to sustain improvements
    • Measuring and tracking Lean progress using key performance indicators including lead time, first-pass yield, OEE, inventory turns, and on-time delivery
    • Building a long-term Lean transformation roadmap, engaging cross-functional teams, and developing internal Lean practitioner capability to drive ongoing operational excellence

    Course Curriculumof the Lean Manufacturing Training

    The Lean Manufacturing training curriculum in New Zealand is structured across nine modules, taking learners from foundational Lean thinking and waste identification through to advanced production system design, error-proofing, and sustaining continuous improvement culture.

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    The Lean Tools You Will MasterA Complete Shop-Floor Toolkit

    This training builds a complete, practical toolkit for the shop floor. You leave able to identify waste, map value streams, apply 5S, design kanban pull systems, calculate OEE and lead Kaizen, all grounded in the Toyota Production System.

    The Toyota Production System and Five Lean Principles

    Understand where Lean comes from and how the five principles, identify value, map the value stream, create flow, establish pull and seek perfection, guide every improvement you make.

    Identifying the Eight Wastes (DOWNTIME)

    Recognise defects, overproduction, waiting, non-utilised talent, transport, inventory, motion and extra processing on a real production line, and quantify what each is costing you.

    Value Stream Mapping

    Draw a current-state map, calculate takt time, locate the bottleneck, and design a leaner future-state value stream that flows from supplier to customer.

    5S and Visual Management

    Apply Sort, Set in order, Shine, Standardise and Sustain, and use andon lights, boards and floor markings to make normal and abnormal conditions visible at a glance.

    Pull Systems, Kanban and Just-In-Time

    Move from push to pull, size kanban loops and supermarkets, and produce only what downstream demand requires, when it requires it, to cut overproduction and inventory.

    TPM and Overall Equipment Effectiveness

    Use Total Productive Maintenance to raise reliability, and calculate OEE as Availability times Performance times Quality to target the six big losses on your equipment.

    Standard Work, SMED and Heijunka

    Document standard work, cut changeover time with SMED quick changeover, and level volume and mix with Heijunka to stabilise production and smooth workload.

    Kaizen and Poka Yoke

    Lead continuous improvement, run A3 problem solving, and mistake-proof processes with Poka Yoke so quality is built in at source rather than inspected in later.

    Who Should TakeLean Manufacturing Training in New Zealand?

    Manufacturing Managers and Plant Managers

    Production Supervisors and Team Leaders

    Quality Engineers and Quality Managers

    Industrial Engineers and Process Engineers

    Supply Chain and Operations Professionals

    Maintenance Engineers and TPM Coordinators

    Professionals transitioning into Lean or process improvement roles

    Continuous Improvement (CI) and Operational Excellence Specialists

    Who Can Take This Certification Training

    Lean Manufacturing Training Modesfor Professionals and Teams

    We offer flexible training formats designed to suit different learning preferences, schedules, and professional goals. Whether you prefer self-paced learning or a structured, corporate, instructor-led experience, choose the option that best supports your skill development journey with the best Lean Manufacturing online training options.

    Lean Manufacturing Classroom Training

    • Instructor-led classroom sessions

    • Interactive discussions and group activities

    • Real-world examples and practical exercises

    • Structured learning with fixed schedules

    • Opportunities for peer networking and collaboration

    • Practice assessments and knowledge checks

    • Dedicated Q&A and concept clarification

    • Immediate trainer feedback and support

    Learn through face-to-face sessions led by experienced instructors in a collaborative classroom environment. This classroom Lean Manufacturing training in New Zealand combines expert guidance, peer interaction, and hands-on activities to create an engaging learning experience.

    Best For: Learners who prefer in-person interaction, structured schedules, and collaborative learning experiences.

    Lean Manufacturing Corporate Group Training

    • Customized training aligned to organizational goals

    • Flexible delivery: onsite, virtual, hybrid, or blended

    • Scheduling tailored to business availability

    • Role-based examples and industry-relevant discussions

    • Progress tracking and learner assessments where applicable

    • Dedicated coordination and administrative support

    • Consistent learning experiences across teams

    • Scalable delivery for local, regional, or global workforces

    Designed for organizations in New Zealand that want to build capabilities at scale, standardize Lean practices, and support workforce development through customized Lean Manufacturing training for companies.

    Best For: Organizations looking to upskill employees, address capability gaps, and deliver consistent training across teams.

    Lean Manufacturing Focused 1-to-1 Training

    • One-to-one instructor attention

    • Customized learning plans and objectives

    • Flexible scheduling based on availability

    • Personalized feedback and coaching

    • Additional focus on challenging topics

    • Targeted practice and revision support

    • Faster clarification of questions and concepts

    • Learning pace is adapted to individual needs

    Receive personalized instruction tailored to your goals, pace, and learning requirements through dedicated sessions from trusted Lean Manufacturing training company.

    Best For: Professionals seeking personalized guidance, accelerated learning, or focused support to achieve specific outcomes.

    Lean Manufacturing Live Virtual Training

    Lean Manufacturing Live Virtual Training

    Live online instructor-led sessions

    Interactive discussions and virtual activities

    Expert guidance from experienced trainers

    Practice assessments and revision support

    Dedicated Q&A sessions for concept clarification

    Fixed schedules for accountability and momentum

    Small batch sizes for personalized attention

    Access from any location with internet connectivity

    Starts from

    NZD 670

    Please Note: Attend fully interactive online sessions from anywhere while benefiting from real-time instructor guidance and collaborative learning experiences through virtual Lean Manufacturing training.

    Best For: Professionals seeking the flexibility of online learning without compromising on live instructor interaction.

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    Why Choose Invensis LearningFor Your Team's Continuous Improvement Journey

    As a leading Lean Manufacturing training company in New Zealand, Invensis Learning delivers structured, practical Lean training for individual professionals and manufacturing teams that want to eliminate waste and build a lasting culture of continuous improvement. Our programmes combine experienced trainers, hands-on tool exercises, organised courseware and flexible delivery. Whether you enrol as an individual or plan group training for your plant, you gain a professional learning experience built around real-world application and measurable improvement on the shop floor.

    • Experienced trainers with real manufacturing and continuous improvement expertise
    • Hands-on Lean tool exercises using realistic shop-floor scenarios
    • Flexible delivery through live virtual, classroom and onsite corporate formats
    • Structured, practical courseware you can apply the very next day
    • ISO 9001:2015 quality and ISO 27001:2022 information-security standards
    • Dedicated learner support before, during and after the programme
    • Trusted by professionals and organisations across many industries
    • Course completion record from Invensis Learning on finishing the programme

    50+

    Industries Served

    1-to-1

    Doubt-Clearing Sessions

    60+

    Global Course Portfolio

    100+

    Countries Served

    ISO 9001:2015 Certified

    ISO 9001:2015 Certified

    ISO 27001:2022 Certified

    ISO 27001:2022 Certified

    Secure SSL Encryption

    Secure SSL Encryption

    Leaders in Training industry for 12+ years

    Leaders in Training industry for 12+ years

    Over 5000 five star reviews

    Over 5000 five star reviews

    Level AA conformance, W3C WCAG 2.2

    Level AA conformance, W3C WCAG 2.2

    Lean Manufacturing Training Locations in New ZealandInstructor-led in-person Classroom training is available for group batches. All other public cohorts are delivered as Instructor-led Live Virtual. See available cohorts.

    Lean Manufacturing Training Location in New Zealand

    Blanket Bay, 4191 Glenorchy-Queenstown Road, Glenorchy 9372, New Zealand

    Lean Manufacturing Training Location in New Zealand

    Rosewood Matakauri, 569 Glenorchy-Queenstown Road, Closeburn 9371, New Zealand

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    Corporate Lean ManufacturingTraining for New Zealand Teams

    • Tailored Lean training for production, quality and maintenance teams
    • Delivered onsite, live virtual or hybrid to fit your shift patterns
    • Waste walks and 5S exercises run in your own plant
    • Role-based examples from dairy, food, medtech and machinery
    • Scalable across single sites or multi-plant operations
    • Dedicated coordination and progress tracking for groups
    • Builds a shared continuous improvement language across the business

    Manufacturers We Support

    FonterraFisher & Paykel HealthcareSilver Fern FarmsSynlaitZespriGoodman Fielder

    What Our Learners Say

    Practical from Day One

    "The waste walk and value stream mapping exercises changed how I look at my line. Within a fortnight we had cut two clear bottlenecks and tidied the area with 5S. Everything was practical and easy to apply."

    Sam Whitcombe

    Production Team Leader

    0/0

    OEE and TPM Made Clear

    "Finally understood how to calculate OEE properly and use it to target the six big losses. The trainer used real manufacturing examples throughout, which made the TPM and kanban sessions click for me."

    Aroha Ngata

    Manufacturing Engineer

    0/0

    Great Start in Lean

    "I came in with no Lean background and left able to run a Kaizen event and design a simple pull system. The hands-on activities and the DOWNTIME framework gave me real confidence on the floor."

    Daniel Foster

    Continuous Improvement Coordinator

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    A Shared Language Across the Plant

    "We ran this onsite for a cross-functional team and it gave everyone a shared Lean language. Operators, engineers and maintenance now use the same tools, and our 5S and daily Kaizen have genuinely stuck."

    Rebecca Harding

    Operations Director, Dairy Processing

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    Tailored and High Impact

    "The corporate programme was tailored to our production environment. Standard work and SMED reduced our changeover time noticeably, and the team left with a clear improvement roadmap. Excellent coordination throughout."

    James Whitiora

    Plant Manager, Medical Devices

    0/0



    Trustpilot

    4.6

    Ratings

    100K+

    Happy Learners

    100+

    Locations Worldwide

    99%

    Training Satisfaction

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    We also deliver New Zealand Certification Training across multiple cities

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    Frequently Asked QuestionsHere's everything you may ask...

    Lean Manufacturing Training is a practical, one-day programme that teaches teams how to identify and eliminate waste from a production system so more work adds value for the customer. It covers the Toyota Production System, the five Lean principles, the eight wastes, 5S, value stream mapping, kanban, TPM and Kaizen.