Course Overview

    Overview

    What's Included

    Course Highlights

    Eligibility Criteria

    Benefits

    Who Can Take

    What Is Lean Manufacturing Training?

    Skills to Eliminate Waste at Source

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    What's Included in Your Lean Manufacturing Training

    • One-day comprehensive course

    • 8 PDUs on completion of the training

    • Copy of course material and SME-prepared study guide

    • Lean manufacturing workbooks and process templates

    • Value Stream Mapping and 5S toolkits

    • Training slides and case study documents

    • Course completion certificate from Invensis Learning

    Key Highlight

    of the Lean Manufacturing Training Course

    Lean Manufacturing Training Eligibility

    Who Can Enroll?

    What You Gain from Lean Manufacturing Skills

    Value You Can Apply on Monday

    Who Should Take Lean Manufacturing Training in Tunisia?

    • Manufacturing Managers and Plant Managers

    • Production Supervisors and Team Leaders

    • Quality Engineers and Quality Managers

    • Industrial Engineers and Process Engineers

    • Supply Chain and Operations Professionals

    • Maintenance Engineers and TPM Coordinators

    • Professionals transitioning into Lean or process improvement roles

    • Continuous Improvement (CI) and Operational Excellence Specialists

    Where Lean Skills Take You in Tunisia

    Roles, Sectors and Demand

    Lean manufacturing skills are among the most portable and in-demand capabilities on Tunisia's factory floors. As automotive, aerospace, electronics and textile employers scale up nearshoring for European customers, they need engineers and supervisors who can eliminate waste, improve flow and hold quality. Demand spans the whole ladder, from production team leader and methods engineer to continuous improvement lead and plant director, and here is what the market is showing right now.

    The Pressures Reshaping Tunisian Manufacturing

    Lean manufacturing is the skill Tunisia's plants keep asking for. Build the capability to remove waste, improve flow and lead Kaizen on your line. Start your training today.

    Your Tunisia Lean Transformation

    Where You Stand Today,

    And What Lean Manufacturing Changes

    Tunisia's manufacturing base is expanding with nearshoring and automotive investment, and employers increasingly separate teams that can improve flow from those that cannot. Here is which side of that line you want to be on.

    Sources: Tanitjobs 2026, Glassdoor Tunisia, TAA / FIPA.

    Module 2: Identifying and Eliminating Waste (MUDA, MURA, MURI)

    • Identifying the eight types of waste: Defects, Overproduction, Waiting, Non-Utilised Talent, Transportation, Inventory, Motion, and Extra Processing
    • Conducting waste walk exercises to assess current-state operations and prioritise improvement opportunities across production processes
    • Understanding the difference between MUDA (waste), MURA (unevenness), and MURI (overburden), and applying structured elimination strategies for each

    Module 3: Value Stream Mapping (VSM)

    • Creating current-state value stream maps to visualise the flow of materials and information across the production process
    • Analysing current-state maps to identify bottlenecks, excess inventory, non-value-added steps, and process cycle efficiency metrics
    • Designing future-state value stream maps and building improvement roadmaps to close the gap between current and desired production performance

    Module 4: 5S Workplace Organisation

    • Implementing the five steps of 5S: Sort (Seiri), Set in Order (Seiton), Shine (Seiso), Standardise (Seiketsu), and Sustain (Shitsuke)
    • Conducting 5S workplace assessments, scoring production areas, and identifying corrective actions to improve organisation and visual management
    • Building 5S sustaining mechanisms including audit schedules, visual controls, and standard work documentation to maintain workplace improvements

    Module 5: Just-in-Time (JIT) Production and Kanban

    • Understanding Just-in-Time production principles including Takt Time analysis, one-piece flow, and pull-based scheduling to reduce inventory and lead times
    • Designing and implementing Kanban pull systems to manage material flow, signal replenishment, and eliminate overproduction between production stages
    • Calculating Takt Time, cycle time, and process lead time to balance workload and design efficient production flows aligned with customer demand

    Module 6: Kaizen and Continuous Improvement Events

    • Understanding Kaizen philosophy, the PDCA (Plan-Do-Check-Act) improvement cycle, and the principles of rapid improvement event facilitation
    • Planning, facilitating, and following up on structured Kaizen events including team selection, problem scoping, root cause analysis, and countermeasure implementation
    • Building a Kaizen culture through daily improvement habits, idea management systems, and leadership behaviours that sustain continuous improvement momentum

    Module 7: Error-Proofing with Poka-Yoke and Jidoka

    • Understanding error-proofing principles and the difference between detection and prevention approaches to quality control in manufacturing processes
    • Designing and implementing Poka-Yoke (mistake-proofing) devices and mechanisms to eliminate defects at the source before they reach the next production stage
    • Applying Jidoka (autonomation) principles to enable machines and operators to detect abnormalities, stop production, and signal for corrective action automatically

    Module 8: Total Productive Maintenance (TPM) and OEE

    • Understanding Total Productive Maintenance principles including the eight pillars of TPM and how TPM supports Lean production by eliminating equipment-related waste
    • Calculating Overall Equipment Effectiveness (OEE) using Availability, Performance, and Quality components to measure and improve production asset performance
    • Implementing Autonomous Maintenance practices to involve operators in basic equipment care, inspection, and early defect detection to reduce unplanned downtime

    Module 9: Sustaining Lean and Building a Lean Culture

    • Developing Lean management systems including visual management, daily team meetings, tiered accountability processes, and leader standard work to sustain improvements
    • Measuring and tracking Lean progress using key performance indicators including lead time, first-pass yield, OEE, inventory turns, and on-time delivery
    • Building a long-term Lean transformation roadmap, engaging cross-functional teams, and developing internal Lean practitioner capability to drive ongoing operational excellence

    Course Curriculum

    of the Lean Manufacturing Training

    The Lean Manufacturing training curriculum in Tunisia is structured across nine modules, taking learners from foundational Lean thinking and waste identification through to advanced production system design, error-proofing, and sustaining continuous improvement culture.

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    The Lean Tools You Will Put to Work

    From the Eight Wastes to Kaizen

    This Lean manufacturing programme turns concepts into shop-floor capability. By the end you can walk a process, spot waste, map a value stream, set up 5S and pull systems, calculate OEE, and lead Kaizen, all reinforced through hands-on exercises.

    See and Eliminate the Eight Wastes

    What you will learn in Lean manufacturing starts here: identifying and removing the eight wastes (DOWNTIME) in a real production area through Gemba observation and structured waste walks, plus how Mura and Muri drive that waste.

    Map the Value Stream

    Draw current-state and future-state value stream maps, capture cycle time, changeover and inventory, calculate takt time, and find the bottleneck so you can target the right improvement first.

    Organise the Workplace with 5S

    Apply Sort, Set in Order, Shine, Standardise and Sustain, and use visual management such as Andon, production boards and floor markings to make normal and abnormal conditions obvious to everyone.

    Build Pull Systems with Kanban and JIT

    Understand push versus pull, design kanban loops and supermarkets, size the number of cards, and apply Just-in-Time principles to stop overproduction, the waste Ohno called the worst.

    Raise Reliability with TPM and OEE

    Move from reactive to preventive maintenance with Total Productive Maintenance, calculate OEE as Availability times Performance times Quality, and attack the six big losses on your equipment.

    Standard Work, SMED and Kaizen

    Write standard work, cut changeover time with SMED, level production with Heijunka, mistake-proof with poka yoke, and run daily Kaizen and A3 problem solving to sustain the gains.

    Lean Manufacturing Training Modes

    for Professionals and Teams

    We offer flexible training formats designed to suit different learning preferences, schedules, and professional goals. Whether you prefer self-paced learning or a structured, corporate, instructor-led experience, choose the option that best supports your skill development journey with the best Lean Manufacturing online training options.

    Lean Manufacturing Classroom Training

    • Instructor-led classroom sessions

    • Interactive discussions and group activities

    • Real-world examples and practical exercises

    • Structured learning with fixed schedules

    • Opportunities for peer networking and collaboration

    • Practise assessments and knowledge checks

    • Dedicated Q&A and concept clarification

    • Immediate trainer feedback and support

    Learn through face-to-face sessions led by experienced instructors in a collaborative classroom environment. This classroom Lean Manufacturing training in Tunisia combines expert guidance, peer interaction, and hands-on activities to create an engaging learning experience.

    Best For: Learners who prefer in-person interaction, structured schedules, and collaborative learning experiences.

    Lean Manufacturing Corporate Group Training

    • Customised training aligned to organisational goals

    • Flexible delivery: onsite, virtual, hybrid, or blended

    • Scheduling tailored to business availability

    • Role-based examples and industry-relevant discussions

    • Progress tracking and learner assessments where applicable

    • Dedicated coordination and administrative support

    • Consistent learning experiences across teams

    • Scalable delivery for local, regional, or global workforces

    Designed for organisations in Tunisia that want to build capabilities at scale, standardise Lean practices, and support workforce development through customised Lean Manufacturing training for companies.

    Best For: Organisations looking to upskill employees, address capability gaps, and deliver consistent training across teams.

    Lean Manufacturing Focused 1-to-1 Training

    • One-to-one instructor attention

    • Customised learning plans and objectives

    • Flexible scheduling based on availability

    • Personalized feedback and coaching

    • Additional focus on challenging topics

    • Targeted practise and revision support

    • Faster clarification of questions and concepts

    • Learning pace is adapted to individual needs

    Receive personalized instruction tailored to your goals, pace, and learning requirements through dedicated sessions from trusted Lean Manufacturing training company.

    Best For: Professionals seeking personalized guidance, accelerated learning, or focused support to achieve specific outcomes.

    Lean Manufacturing Live Virtual Training

    Lean Manufacturing Live Virtual Training

    Live online instructor-led sessions

    Interactive discussions and virtual activities

    Expert guidance from experienced trainers

    Practise assessments and revision support

    Dedicated Q&A sessions for concept clarification

    Fixed schedules for accountability and momentum

    Small batch sizes for personalized attention

    Access from any location with internet connectivity

    Starts from

    USD 345

    Please Note: Attend fully interactive online sessions from anywhere while benefiting from real-time instructor guidance and collaborative learning experiences through virtual Lean Manufacturing training.

    Best For: Professionals seeking the flexibility of online learning without compromising on live instructor interaction.

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    Why Choose Invensis Learning for Lean Training in Tunisia

    Practical, Expert-Led Training

    As a trusted Lean Manufacturing training company in Tunisia, Invensis Learning delivers structured, practical Lean training for individual professionals and manufacturing teams that want to remove waste, improve flow and build a continuous-improvement culture. Our programmes combine experienced practitioner trainers, flexible delivery formats, organised courseware and learner-focused support. Whether you enrol as an individual or plan corporate training for a plant, we provide a professional learning experience built around real-world application and measurable outcomes, backed by our ISO 9001:2015 and ISO 27001:2022 certifications.

    • Trainers who are practising Lean and operational-excellence experts, not just teachers
    • Live online, classroom, onsite and customised corporate delivery
    • Hands-on exercises: waste walks, VSM, 5S and OEE tied to real plants
    • Structured courseware covering the full Lean toolkit in one focused day
    • Regional support across Tunisia and 100+ countries worldwide
    • ISO 9001:2015 quality and ISO 27001:2022 information-security certified
    • Flexible scheduling that fits shift patterns and production calendars
    • Post-training support to help you apply Lean on the floor

    12+

    Years of Training Excellence

    24/7

    Learner Support

    50+

    Industries Served

    1-to-1

    Doubt-Clearing Sessions

    ISO 9001:2015 Certified

    ISO 9001:2015 Certified

    ISO 27001:2022 Certified

    ISO 27001:2022 Certified

    Secure SSL Encryption

    Secure SSL Encryption

    Leaders in Training industry for 12+ years

    Leaders in Training industry for 12+ years

    Over 5000 five star reviews

    Over 5000 five star reviews

    Level AA conformance, W3C WCAG 2.2

    Level AA conformance, W3C WCAG 2.2

    Lean Manufacturing Training Locations in Tunisia

    Instructor-led in-person Classroom training is available for group batches. All other public cohorts are delivered as Instructor-led Live Virtual. See available cohorts.

    Lean Manufacturing Training Location in Tunisia

    Mövenpick Hotel Du Lac Tunis, Great Salt Lake Pass, lakeside, lake, El Khadra delegation, Tunisia, Tunis Governorate, 1053, Tunisia

    Lean Manufacturing Training Location in Tunisia

    Sheraton Tunis Hotel, Tunisia

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    Corporate Lean Training

    For Your Tunisia Teams and Sites

    • On-site or live virtual delivery for whole production teams
    • Curriculum tailored to your plant, products and processes
    • Waste walks and 5S exercises run in your own facility
    • Flexible scheduling around shifts and production peaks
    • Consistent Lean language across lines, shifts and sites
    • Experienced trainers with real manufacturing improvement expertise
    • Progress tracking and post-training application support

    Trusted by Leading Enterprises in Tunisia

    LeoniYazakiCoficabFaureciaSagemcomAerolia / Stelia

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    We also deliver Tunisia Certification Training across multiple cities in Tunisia

    Lean Manufacturing training for individuals and teams. Select a city in Tunisia to view upcoming dates, formats and pricing.

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    Frequently Asked Questions

    Here's everything you may ask...

    Lean Manufacturing Training is a one-day, non-certification skills course that teaches the full Lean toolkit for removing waste from production. Rooted in the Toyota Production System, it covers the five Lean principles, the eight wastes, value stream mapping, 5S, kanban, JIT, TPM, standard work, SMED and Kaizen.