Course Overview

    Overview

    What's Included

    Course Highlights

    Eligibility Criteria

    Benefits

    Who Can Take

    What You Gain from Lean Manufacturing Skills in Mozambique

    A Practical Route to Leaner Production

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    What's Included in Your Lean Manufacturing Training

    • One-day comprehensive course

    • 8 PDUs on completion of the training

    • Copy of course material and SME-prepared study guide

    • Lean manufacturing workbooks and process templates

    • Value Stream Mapping and 5S toolkits

    • Training slides and case study documents

    • Course completion certificate from Invensis Learning

    Key Highlight

    of the Lean Manufacturing Training Course

    Lean Manufacturing Training Eligibility

    Who Can Enroll?

    Why Lean Skills Pay off on the Shop Floor

    Value You Can Apply from Day One

    Who Should Take Lean Manufacturing Training in Mozambique?

    • Manufacturing Managers and Plant Managers

    • Production Supervisors and Team Leaders

    • Quality Engineers and Quality Managers

    • Industrial Engineers and Process Engineers

    • Supply Chain and Operations Professionals

    • Maintenance Engineers and TPM Coordinators

    • Professionals transitioning into Lean or process improvement roles

    • Continuous Improvement (CI) and Operational Excellence Specialists

    Where Lean Skills Take Your Career in Mozambique

    Roles, Demand and Pay

    Lean skills are becoming a clear advantage across Mozambique's growing manufacturing base, valued by aluminium, beverage, cement, food and energy employers that need to raise output and control cost. As the National Industrialisation Programme and expanding industrial parks pull in new factories, professionals who can eliminate waste and improve flow are in short supply, which is where hands-on Lean Manufacturing training makes the difference. Demand runs from production supervisor and continuous improvement coordinator through to quality manager and plant manager, and here is what the market is telling us right now.

    What Is Driving Demand for Lean Skills in Mozambique

    Lean is more than a set of tools. It is how Mozambique's manufacturers compete on cost, quality and delivery. Join the professionals turning waste into value on the plant floor. Start your journey today.

    Your Mozambique Career Transformation

    Where You Stand Today and Where Lean Takes You

    From Firefighting to Continuous Flow

    Mozambique's manufacturing sector is expanding with new industrial parks and import-substitution investment, and employers increasingly separate people who can drive improvement from those who only keep the line running. Here is which side of that line you want to be on.

    Sources: Africarrieres, WorldSalaries, PayScale (Mozambique) 2026.

    Module 2: Identifying and Eliminating Waste (MUDA, MURA, MURI)

    • Identifying the eight types of waste: Defects, Overproduction, Waiting, Non-Utilised Talent, Transportation, Inventory, Motion, and Extra Processing
    • Conducting waste walk exercises to assess current-state operations and prioritise improvement opportunities across production processes
    • Understanding the difference between MUDA (waste), MURA (unevenness), and MURI (overburden), and applying structured elimination strategies for each

    Module 3: Value Stream Mapping (VSM)

    • Creating current-state value stream maps to visualise the flow of materials and information across the production process
    • Analysing current-state maps to identify bottlenecks, excess inventory, non-value-added steps, and process cycle efficiency metrics
    • Designing future-state value stream maps and building improvement roadmaps to close the gap between current and desired production performance

    Module 4: 5S Workplace Organisation

    • Implementing the five steps of 5S: Sort (Seiri), Set in Order (Seiton), Shine (Seiso), Standardise (Seiketsu), and Sustain (Shitsuke)
    • Conducting 5S workplace assessments, scoring production areas, and identifying corrective actions to improve organisation and visual management
    • Building 5S sustaining mechanisms including audit schedules, visual controls, and standard work documentation to maintain workplace improvements

    Module 5: Just-in-Time (JIT) Production and Kanban

    • Understanding Just-in-Time production principles including Takt Time analysis, one-piece flow, and pull-based scheduling to reduce inventory and lead times
    • Designing and implementing Kanban pull systems to manage material flow, signal replenishment, and eliminate overproduction between production stages
    • Calculating Takt Time, cycle time, and process lead time to balance workload and design efficient production flows aligned with customer demand

    Module 6: Kaizen and Continuous Improvement Events

    • Understanding Kaizen philosophy, the PDCA (Plan-Do-Check-Act) improvement cycle, and the principles of rapid improvement event facilitation
    • Planning, facilitating, and following up on structured Kaizen events including team selection, problem scoping, root cause analysis, and countermeasure implementation
    • Building a Kaizen culture through daily improvement habits, idea management systems, and leadership behaviours that sustain continuous improvement momentum

    Module 7: Error-Proofing with Poka-Yoke and Jidoka

    • Understanding error-proofing principles and the difference between detection and prevention approaches to quality control in manufacturing processes
    • Designing and implementing Poka-Yoke (mistake-proofing) devices and mechanisms to eliminate defects at the source before they reach the next production stage
    • Applying Jidoka (autonomation) principles to enable machines and operators to detect abnormalities, stop production, and signal for corrective action automatically

    Module 8: Total Productive Maintenance (TPM) and OEE

    • Understanding Total Productive Maintenance principles including the eight pillars of TPM and how TPM supports Lean production by eliminating equipment-related waste
    • Calculating Overall Equipment Effectiveness (OEE) using Availability, Performance, and Quality components to measure and improve production asset performance
    • Implementing Autonomous Maintenance practices to involve operators in basic equipment care, inspection, and early defect detection to reduce unplanned downtime

    Module 9: Sustaining Lean and Building a Lean Culture

    • Developing Lean management systems including visual management, daily team meetings, tiered accountability processes, and leader standard work to sustain improvements
    • Measuring and tracking Lean progress using key performance indicators including lead time, first-pass yield, OEE, inventory turns, and on-time delivery
    • Building a long-term Lean transformation roadmap, engaging cross-functional teams, and developing internal Lean practitioner capability to drive ongoing operational excellence

    Course Curriculum

    of the Lean Manufacturing Training

    The Lean Manufacturing training curriculum in Mozambique is structured across nine modules, taking learners from foundational Lean thinking and waste identification through to advanced production system design, error-proofing, and sustaining continuous improvement culture.

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    The Lean Tools You Will Master

    Skills You Can Use on the Line

    This programme turns Lean theory into shop-floor capability. Across one intensive day you learn what you will be able to do in Lean Manufacturing: identify waste, map value streams, run 5S, design pull systems, measure OEE and lead continuous improvement, all through hands-on exercises on realistic production scenarios.

    Identify and Eliminate the Eight Wastes

    Run a Gemba waste walk and classify waste across the eight DOWNTIME categories: defects, overproduction, waiting, non-utilised talent, transportation, inventory, motion and extra processing, then quantify and prioritise what to remove first.

    Map and Improve the Value Stream

    Draw current-state value stream maps with standard symbols, capture cycle time, changeover and inventory data, calculate takt time, and design a leaner future state that shortens total lead time.

    Organise the Workplace with 5S

    Apply Sort, Set in Order, Shine, Standardise and Sustain alongside visual management tools such as andon, floor markings and production boards to build a safe, organised foundation for every other Lean tool.

    Design Pull Systems with Kanban and JIT

    Move from push to pull production, size and run kanban loops and supermarkets, and apply just-in-time principles so each process makes only what the next step has consumed.

    Raise Equipment Reliability with TPM and OEE

    Use Total Productive Maintenance and autonomous maintenance to reduce breakdowns, and calculate OEE from availability, performance and quality to target the six big equipment losses.

    Sustain Improvement with Standard Work and Kaizen

    Write standard work, cut changeover time with SMED, level production using Heijunka, mistake-proof with poka yoke, and lead daily Kaizen and A3 problem solving to hold and extend the gains.

    Lean Manufacturing Training Modes

    for Professionals and Teams

    We offer flexible training formats designed to suit different learning preferences, schedules, and professional goals. Whether you prefer self-paced learning or a structured, corporate, instructor-led experience, choose the option that best supports your skill development journey with the best Lean Manufacturing online training options.

    Lean Manufacturing Classroom Training

    • Instructor-led classroom sessions

    • Interactive discussions and group activities

    • Real-world examples and practical exercises

    • Structured learning with fixed schedules

    • Opportunities for peer networking and collaboration

    • Practise assessments and knowledge checks

    • Dedicated Q&A and concept clarification

    • Immediate trainer feedback and support

    Learn through face-to-face sessions led by experienced instructors in a collaborative classroom environment. This classroom Lean Manufacturing training in Mozambique combines expert guidance, peer interaction, and hands-on activities to create an engaging learning experience.

    Best For: Learners who prefer in-person interaction, structured schedules, and collaborative learning experiences.

    Lean Manufacturing Corporate Group Training

    • Customised training aligned to organisational goals

    • Flexible delivery: onsite, virtual, hybrid, or blended

    • Scheduling tailored to business availability

    • Role-based examples and industry-relevant discussions

    • Progress tracking and learner assessments where applicable

    • Dedicated coordination and administrative support

    • Consistent learning experiences across teams

    • Scalable delivery for local, regional, or global workforces

    Designed for organisations in Mozambique that want to build capabilities at scale, standardise Lean practices, and support workforce development through customised Lean Manufacturing training for companies.

    Best For: Organisations looking to upskill employees, address capability gaps, and deliver consistent training across teams.

    Lean Manufacturing Focused 1-to-1 Training

    • One-to-one instructor attention

    • Customised learning plans and objectives

    • Flexible scheduling based on availability

    • Personalized feedback and coaching

    • Additional focus on challenging topics

    • Targeted practise and revision support

    • Faster clarification of questions and concepts

    • Learning pace is adapted to individual needs

    Receive personalized instruction tailored to your goals, pace, and learning requirements through dedicated sessions from trusted Lean Manufacturing training company.

    Best For: Professionals seeking personalized guidance, accelerated learning, or focused support to achieve specific outcomes.

    Lean Manufacturing Live Virtual Training

    Lean Manufacturing Live Virtual Training

    Live online instructor-led sessions

    Interactive discussions and virtual activities

    Expert guidance from experienced trainers

    Practise assessments and revision support

    Dedicated Q&A sessions for concept clarification

    Fixed schedules for accountability and momentum

    Small batch sizes for personalized attention

    Access from any location with internet connectivity

    Starts from

    MZN 20690

    Please Note: Attend fully interactive online sessions from anywhere while benefiting from real-time instructor guidance and collaborative learning experiences through virtual Lean Manufacturing training.

    Best For: Professionals seeking the flexibility of online learning without compromising on live instructor interaction.

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    Why Choose Invensis Learning in Mozambique

    Trusted by Professionals

    As a trusted Lean Manufacturing training company in Mozambique, Invensis Learning delivers practical, instructor-led Lean training for professionals and manufacturers building continuous improvement capability. Our programmes combine experienced trainers, hands-on exercises and courseware grounded in the Toyota Production System, so learners leave able to apply Lean on their own shop floor. Whether you enrol as an individual or arrange corporate training for a production team, Invensis Learning provides a professional learning experience focused on real-world application and measurable results. As an ISO 9001:2015 and ISO 27001:2022 certified provider, we back every programme with quality and information-security standards you can trust.

    • Experienced trainers with real Lean and operational excellence expertise
    • Flexible formats: live virtual, classroom and corporate on-site delivery
    • Hands-on exercises in waste walks, 5S, VSM, OEE and kanban design
    • Structured courseware grounded in the Toyota Production System
    • Customised group training aligned to your plant and sector
    • Practical case studies drawn from real manufacturing improvement
    • Dedicated learner support before, during and after training
    • Course completion record from Invensis Learning on finishing the programme

    1-to-1

    Doubt-Clearing Sessions

    60+

    Global Course Portfolio

    100+

    Countries Served

    ISO 9001

    Quality Management

    ISO 9001:2015 Certified

    ISO 9001:2015 Certified

    ISO 27001:2022 Certified

    ISO 27001:2022 Certified

    Secure SSL Encryption

    Secure SSL Encryption

    Leaders in Training industry for 12+ years

    Leaders in Training industry for 12+ years

    Over 5000 five star reviews

    Over 5000 five star reviews

    Level AA conformance, W3C WCAG 2.2

    Level AA conformance, W3C WCAG 2.2

    Lean Manufacturing Training Locations in Mozambique

    Instructor-led in-person Classroom training is available for group batches. All other public cohorts are delivered as Instructor-led Live Virtual. See available cohorts.

    Lean Manufacturing Training Location in Mozambique

    Polana Serena Hotel, 1380, Avenida Julius Nyerere, Sommerschield, Distrito Municipal de KaMpfumu, Cidade de Maputo, Zona Sul, 0101-11, Moçambique

    Lean Manufacturing Training Location in Mozambique

    Radisson Blu Hotel & Residence Maputo, Mozambique

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    Corporate Lean Training for Teams

    Upskill Your Plant Floor

    • Suitable for single lines, full plants and cross-functional improvement teams
    • Customised schedules that work around shift patterns and production
    • Flexible delivery through on-site, live virtual, hybrid or blended formats
    • Trainers with hands-on manufacturing and continuous improvement experience
    • Sector-relevant exercises using your own processes and waste
    • Dedicated coordination and support for group training programmes
    • Scalable delivery for teams across Mozambique and global sites

    Trusted by Leading Enterprises in Mozambique

    MozalCervejas De MocambiqueCimentos De MocambiqueCoca-Cola Beverages MozambiquePremier MillingMerec Industries

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    Frequently Asked Questions

    Here's everything you may ask...

    Lean Manufacturing Training is a practical, one-day skills course that teaches how to eliminate waste and improve production flow using the Toyota Production System. It suits production and operations managers, manufacturing and industrial engineers, supervisors, team leaders, quality and maintenance staff, and Lean coordinators.