Course Overview

    Overview

    Course Highlights

    Eligibility Criteria

    Benefits

    What Is Lean Fundamentals Training?UntitledA Practical Start in Lean Thinking

    Lean Fundamentals Training in Malta is a one-day, non-certification course that gives you a practical grounding in Lean management: the philosophy, principles and everyday tools used to remove waste and improve how work flows. It is rooted in the Toyota Production System developed by Taiichi Ohno and Shigeo Shingo, and built around the five Lean principles set out by James Womack and Daniel Jones in Lean Thinking (1996): identify value, map the value stream, create flow, establish pull and seek perfection. The programme is open to everyone, with no prior Lean knowledge or formal prerequisites needed. You learn to recognise the eight wastes (DOWNTIME), apply core tools such as 5S, Value Stream Mapping, Kanban, standard work and Kaizen, and use the PDCA cycle to drive continuous improvement. Real examples span manufacturing, healthcare, financial services and IT, so the ideas connect directly to your own role. With Malta's manufacturing, pharmaceutical and aviation employers under constant pressure to raise quality and cut cost, Lean thinking is a skill that travels across every sector. Learn it with Invensis Learning and start applying it at work from day one.

    What Is Lean Fundamentals Training?A Practical Start in Lean Thinking

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    Key Highlightsof the Lean Fundamentals Training Course

    Lean Fundamentals Training Eligibility in the MaltaWho Can Enroll?

    The Real Value of Learning LeanPractical Gains for You and Your Team

    Where Lean Skills Take You in MaltaRoles and Demand Across Malta

    Lean skills are valued across Malta's economy, from advanced manufacturing and pharmaceuticals to aviation MRO, food production and financial services. Employers running lean, quality-critical operations look for people who can spot waste, improve flow and drive continuous improvement. This Lean Fundamentals training supports roles such as process improvement officer, production supervisor, quality coordinator, operations analyst and continuous improvement manager, and here is what the local market looks like now.

    Market Pressures Driving Demand for Lean Skills in Malta

    Lean is more than a set of tools. It is a practical skill that helps Maltese teams cut waste, improve flow and deliver more value. Start building that capability today.

    Your Malta Lean Transformation

    Where You Stand Today

    The Shift Lean Skills Make

    Malta's manufacturers, pharmaceutical and aviation firms and service providers are all under pressure to do more with less. Employers increasingly value people who can improve how work is done, not just get it done. Here is the difference Lean thinking makes.

    Sources: Glassdoor, PayScale, ERI (Malta) 2026.

    Module 1: Introduction

    • Exploring the foundational principles and purpose of Lean as a methodology for eliminating waste and improving operational efficiency across manufacturing and service environments
    • Understanding the origins of Lean thinking and how Lean principles were developed and refined through the Toyota Production System and subsequent global applications
    • Examining the linkage between Lean and Six Sigma and how the two disciplines complement each other within broader operational excellence and continuous improvement programs
    • Reviewing the structure and objectives of the Lean Fundamentals course and establishing a framework for understanding how each module connects within the overall Lean methodology

    Module 2: Lean Mentality / Muda (Waste) Elimination

    • Understanding the concept of the hidden factory and the hidden office, and how non-value-adding activities consume resources without contributing to customer value in both manufacturing and administrative environments
    • Exploring the seven types of waste in Lean, including overproduction, waiting, transportation, over-processing, inventory, motion, and defects, and how each type manifests across different operational contexts
    • Developing the skills to identify waste within processes through systematic observation, process analysis, and the application of Lean waste identification tools
    • Learning the strategies and principles used to eliminate or reduce waste once identified, and the role of cultural and behavioral change in sustaining waste reduction over time

    Module 3: Mapping the Value Stream

    • Understanding the purpose and methodology of value stream mapping as a tool for visualizing the complete flow of materials and information required to deliver a product or service to the customer
    • Exploring different types of value stream maps, including current-state maps that document existing processes and future-state maps that define the improved process design
    • Learning how to create and interpret value stream maps to identify areas of waste, delay, and inefficiency within a process and to prioritize improvement actions
    • Understanding how value stream mapping provides the analytical foundation for planning and executing Lean improvement events and targeted process changes

    Module 4: Lean Events

    • Exploring the Kaizen event as a focused, team-based improvement activity designed to achieve significant process change within a short and defined timeframe
    • Understanding the structure and stages of a standard five-day Kaizen event, from preparation and scoping through to execution, solution testing, and results presentation
    • Learning how to plan and run shorter Lean events when the scope or available time requires a condensed improvement activity without sacrificing rigor or impact
    • Developing the facilitation and team management skills needed to lead Lean events effectively and ensure that improvement gains are sustained after the event concludes

    Module 5: Constraints

    • Understanding the concept of process constraints and how bottlenecks in process flow limit the throughput, efficiency, and capacity of the entire value stream
    • Learning systematic approaches for identifying constraints within a process, including observation-based methods, data analysis, and value stream review techniques
    • Exploring strategies for addressing bottlenecks, including process redesign, resource reallocation, workload balancing, and targeted improvement activities
    • Understanding the relationship between constraint management and broader Lean improvement efforts, and how resolving bottlenecks contributes to overall flow and value stream performance

    Module 6: Flow and Takt Time

    • Exploring the principle of flow in Lean and how continuous, uninterrupted movement of work through the value stream minimizes waiting, batching, and inventory accumulation
    • Understanding Takt time as the rate at which products or services must be produced to match customer demand, and how Takt time is calculated and applied in process design
    • Learning how to use Takt time as a planning tool to set the rhythm of production flow and ensure that process capacity is aligned to actual customer demand
    • Examining the relationship between flow, Takt time, and the broader Lean goal of delivering value to the customer efficiently, consistently, and without waste

    Module 7: Pull Systems and Kanban

    • Understanding the principles of pull-based production, in which work is initiated by actual customer demand rather than forecast-driven schedules or upstream production push
    • Exploring the Kanban system as a simple and visual method for signaling demand and controlling the flow of work, materials, and information through a process
    • Learning how to design and implement a basic Kanban system, including the selection of signal types, determination of replenishment quantities, and establishment of workflow rules
    • Understanding how pull systems and Kanban reduce overproduction, excess inventory, and lead time while improving process responsiveness to changing customer demand

    Module 8: 5S Implementation

    • Exploring the five elements of 5S, including Sort, Set in Order, Shine, Standardize, and Sustain, and how each element contributes to a safe, organized, and efficient workplace
    • Learning the systematic approach to implementing 5S across a work area or department, from initial assessment and Sort activities through to the development of standardized procedures and audit routines
    • Understanding how 5S creates the physical and organizational foundation that Lean tools and improvement activities require to function effectively and sustainably
    • Developing the skills to sustain 5S gains over time through visual management, regular audits, team accountability, and the integration of 5S standards into daily work habits

    Module 9: Lean Management Principles

    • Understanding the key principles of Lean management and how they guide the implementation and ongoing operation of Lean systems within organizations
    • Exploring the leadership behaviors, management practices, and organizational structures that enable Lean to move from a set of tools to a sustained operational discipline
    • Learning how to develop and communicate a Lean implementation strategy that aligns improvement activities with organizational goals, resource availability, and process maturity
    • Understanding the role of performance measurement, visual management, and continuous review in sustaining Lean improvements and building a long-term culture of operational excellence

    Course Curriculumof the Lean Fundamentals Training

    This online Lean Fundamentals training course is structured across nine modules that progress from the foundational principles and mentality of Lean through to the full suite of practical tools and management principles that enable organizations to implement and sustain operational excellence. Each module builds on the previous one to ensure participants develop a coherent and comprehensive understanding of Lean as both a philosophy and a practical improvement discipline. The curriculum is suitable for professionals across operations, quality, manufacturing, and process improvement roles, and is designed to connect directly to the Lean implementation challenges faced by organizations across the Malta.

    • Exploring the foundational principles and purpose of Lean as a methodology for eliminating waste and improving operational efficiency across manufacturing and service environments
    • Understanding the origins of Lean thinking and how Lean principles were developed and refined through the Toyota Production System and subsequent global applications
    • Examining the linkage between Lean and Six Sigma and how the two disciplines complement each other within broader operational excellence and continuous improvement programs
    • Reviewing the structure and objectives of the Lean Fundamentals course and establishing a framework for understanding how each module connects within the overall Lean methodology

    Clarifies where Lean ends and Six Sigma begins, so you stop treating them as interchangeable.

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    Skills You Will Build in This CourseLean Tools You Can Apply at Work

    This Lean training helps you turn Lean theory into everyday practice. By the end of the programme you can identify waste, apply foundational Lean tools and use the PDCA cycle to make measured, lasting improvements in your own role.

    The Five Lean Principles

    Learn to identify value, map the value stream, create flow, establish pull and seek perfection, and use them as a framework to improve any process in any industry.

    The Eight Wastes (DOWNTIME)

    Recognise and classify defects, overproduction, waiting, non-utilised talent, transportation, inventory, motion and extra processing in your own work, plus Muda, Mura and Muri.

    5S Workplace Organisation

    Apply Sort, Set in Order, Shine, Standardise and Sustain to create safe, organised workplaces that make problems visible and provide the foundation for flow.

    Value Stream Mapping Basics

    Read and interpret a current-state value stream map, see the difference between total lead time and value-added time, and spot where waste hides across a process.

    Pull Systems and Kanban

    Understand push versus pull, how a Kanban signal controls work, and how pull eliminates overproduction and caps work in progress in production and service settings.

    Standard Work and Visual Management

    Use takt time, work sequence and standard WIP, and apply visual controls such as Andon lights and production boards to keep processes stable and self-explaining.

    Kaizen and the PDCA Cycle

    Run small, continuous improvements using Plan-Do-Check-Act, and understand the difference between daily Kaizen and structured Kaizen events.

    Lean Across Industries

    See how Lean applies in manufacturing, healthcare, financial services and IT, and leave with clear next steps to start improving your own work straight away.

    Who Should TakeLean Fundamentals Training in Malta?

    Team Leaders

    Business Analysts

    Operations Managers

    Project Managers

    Manufacturing Engineers

    Production Supervisors

    Process Improvement Managers

    Quality Assurance Specialists

    Who Can Take This Certification Training

    Lean Fundamentals Training Modesfor Professionals and Teams

    We offer flexible training formats designed to suit different learning preferences, schedules, and professional goals. Whether you prefer self-paced learning or a structured, corporate, instructor-led experience, choose the option that best supports your skill development journey through the best Lean Fundamentals online training options available.

    Lean Fundamentals Live Virtual Training

    • Live online instructor-led sessions

    • Interactive discussions and virtual activities

    • Expert guidance from experienced trainers

    • Practice assessments and revision support

    • Dedicated Q&A sessions for concept clarification

    • Fixed schedules for accountability and momentum

    • Small batch sizes for personalized attention

    • Access from any location with internet connectivity

    EUR 400

    Attend fully interactive weekend Lean Fundamentals training sessions from anywhere while benefiting from real-time instructor guidance and collaborative learning experiences.

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    Best For: Professionals seeking the flexibility of online learning without compromising on live instructor interaction.

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    Lean Fundamentals Classroom Training

    • Instructor-led classroom sessions

    • Interactive discussions and group activities

    • Real-world examples and practical exercises

    • Structured learning with fixed schedules

    • Opportunities for peer networking and collaboration

    • Practice assessments and knowledge checks

    • Dedicated Q&A and concept clarification

    • Immediate trainer feedback and support

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    Learn through face-to-face sessions led by experienced instructors in a collaborative classroom environment. This classroom Lean Fundamentals training format combines expert guidance, peer interaction, and hands-on activities to create an engaging learning experience.

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    Best For: Learners who prefer in-person interaction, structured schedules, and collaborative learning experiences.

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    Lean Fundamentals Corporate Group Training

    • Customized training aligned to organizational goals

    • Flexible delivery: onsite, virtual, hybrid, or blended

    • Scheduling tailored to business availability

    • Role-based examples and industry-relevant discussions

    • Progress tracking and learner assessments where applicable

    • Dedicated coordination and administrative support

    • Consistent learning experiences across teams

    • Scalable delivery for local, regional, or global workforces

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    Designed for organizations that want to build capabilities at scale, standardize knowledge, and support workforce development through customized team learning initiatives and Lean Fundamentals training for companies.

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    Best For: Organizations looking to upskill employees, address capability gaps, and deliver consistent training across teams.

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    Lean Fundamentals Focused 1-to-1 Training

    • One-to-one instructor attention

    • Customized learning plans and objectives

    • Flexible scheduling based on availability

    • Personalized feedback and coaching

    • Additional focus on challenging topics

    • Targeted practice and revision support

    • Faster clarification of questions and concepts

    • Learning pace is adapted to individual needs

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    Receive personalized instruction tailored to your goals, pace, and learning requirements through dedicated sessions delivered by the Lean Fundamentals training company.

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    Best For: Professionals seeking personalized guidance, accelerated learning, or focused support to achieve specific outcomes.

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    Lean Fundamentals Live Virtual Training

    Lean Fundamentals Live Virtual Training

    Live online instructor-led sessions

    Interactive discussions and virtual activities

    Expert guidance from experienced trainers

    Practice assessments and revision support

    Dedicated Q&A sessions for concept clarification

    Fixed schedules for accountability and momentum

    Small batch sizes for personalized attention

    Access from any location with internet connectivity

    Starts from

    EUR 400

    Please Note:Attend fully interactive weekend Lean Fundamentals training sessions from anywhere while benefiting from real-time instructor guidance and collaborative learning experiences.

    Best For: Professionals seeking the flexibility of online learning without compromising on live instructor interaction.

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    Why Choose Invensis Learning for Lean Training in MaltaPractical, Expert-Led and Flexible

    Invensis Learning is a global training provider trusted by professionals and organisations across more than 100 countries. Our Lean Fundamentals training is delivered by experienced practitioners who have used Lean in real manufacturing and service environments, so sessions stay practical and grounded in day-to-day work. Whether you are learning as an individual or training a team in Malta, we offer flexible online (live virtual), classroom and onsite delivery, organised courseware and dedicated support, all backed by our ISO 9001:2015 and ISO 27001:2022 certifications.

    • Experienced, industry-practitioner trainers who have applied Lean in real operations
    • Flexible formats: online (live virtual), classroom and onsite corporate delivery
    • ISO 9001:2015 certified quality management and ISO 27001:2022 information security
    • Practical, exercise-led sessions focused on applying Lean at work
    • Course completion certificate from Invensis Learning
    • Dedicated learner support before, during and after training
    • Trusted by professionals and organisations across more than 100 countries
    • Corporate and group training tailored to your sector and schedule

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    ISO 9001:2015 Certified

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    ISO 27001:2022 Certified

    ISO 27001:2022 Certified

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    Leaders in Training industry for 12+ years

    Leaders in Training industry for 12+ years

    Over 5000 five star reviews

    Over 5000 five star reviews

    Level AA conformance, W3C WCAG 2.2

    Level AA conformance, W3C WCAG 2.2

    Lean Fundamentals Locations in the MaltaAll our classroom training is now available online at your convenience

    Lean Fundamentals in Malta

    Hilton Malta, Portomaso Avenue, St. Julian's, Eastern Region, STJ 4012, Malta

    Lean Fundamentals in Malta

    InterContinental, St. George Street, St. Julian's, Eastern Region, STJ 3310, Malta

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    Corporate Lean Training for TeamsBuild Capability at Scale

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    • Tailored Lean training delivered onsite or live virtual to fit shift patterns
    • A shared Lean vocabulary and mindset across your whole team
    • Sector-relevant examples for manufacturing, pharma, aviation and services
    • Flexible scheduling around production and operational demands
    • Experienced trainers with real Lean and operational excellence experience
    • Progress tracking and dedicated coordination for group training
    • A foundation for wider Lean or Lean Six Sigma programmes

    Leading Employers in Malta

    STMicroelectronicsBaxterMethode ElectronicsLufthansa Technik MaltaSimonds Farsons CiskToly Products

    What Our Learners Say

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    Lean Finally Made Sense

    "The waste identification exercises were an eye-opener. I went back to my production line and found three quick wins in the first week just by looking at motion and waiting."

    Daniel Camilleri

    Production Team Leader

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    Clear, Practical and Useful

    "I work in a back-office role and thought Lean was only for factories. The course showed me how 5S and Kanban apply to admin work too, and I now use a simple board to manage our queue."

    Maria Borg

    Operations Coordinator

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    A Great Foundation

    "A solid introduction to the five principles and the eight wastes. It gave me the confidence and vocabulary to join our continuous improvement team and contribute from day one."

    Andrei Vella

    Quality Officer

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    Aligned Our Whole Team

    "We trained a full shift team and now everyone speaks the same Lean language. Problem-solving conversations on the floor have completely changed, and improvements actually stick now."

    Stephanie Grech

    Operations Manager, Manufacturing

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    Great Start to Our Lean Rollout

    "Invensis delivered onsite training around our shift patterns with sector-relevant examples. It was the perfect first step before our wider operational excellence programme."

    Joseph Attard

    Head of Continuous Improvement, Pharmaceuticals

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    We also deliver Lean Fundamentals Trainingacross multiple cities

    Invensis Learning delivers industry-leading Lean Fundamentals training solutions tailored for individuals and organizations.

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    Frequently Asked QuestionsHere's everything you may ask...

    Lean Fundamentals Training is a one-day, non-certification course that introduces Lean management: the five Lean principles, the eight wastes (DOWNTIME) and core tools such as 5S, Kanban, standard work and Kaizen. It is rooted in the Toyota Production System and suits professionals in any Maltese industry.

    General

    What is the Lean Fundamentals Training in Malta?

    Lean Fundamentals Training is a one-day, non-certification course that introduces Lean management: the five Lean principles, the eight wastes (DOWNTIME) and core tools such as 5S, Kanban, standard work and Kaizen. It is rooted in the Toyota Production System and suits professionals in any Maltese industry.

    Who should attend this Lean course?

    The course is designed for all employees, team members, supervisors, managers and professionals across any sector. No prior Lean knowledge is needed, making it an ideal starting point for teams beginning a Lean or operational excellence journey.

    Is Lean Fundamentals worth it?

    Yes. Lean skills are valued across Malta's manufacturing, pharmaceutical, aviation and service sectors. You leave able to spot waste, improve flow and contribute to continuous improvement work, a practical capability that employers actively look for.

    Do I need any prior experience to take this course?

    No. There are no formal prerequisites. The training introduces every Lean principle and tool from first principles, so beginners and experienced staff alike can follow it comfortably.

    What framework is the training based on?

    The course is grounded in Lean management and the Toyota Production System developed by Taiichi Ohno and Shigeo Shingo, and the five Lean principles set out by James Womack and Daniel Jones in Lean Thinking (1996).

    Pricing

    How much does the Lean course cost in Malta?

    Course fees vary by delivery format (live virtual, classroom or corporate onsite) and group size, so pricing is available on request. Contact a learning advisor for a quote tailored to individual or team training in Malta.

    What is included in the course fee?

    The fee typically includes instructor-led training across all six Lean modules, courseware and learning resources, hands-on waste identification and tool exercises, and a course completion certificate from Invensis Learning.

    Do you offer group or corporate discounts?

    Yes. We offer corporate group training with tailored schedules and volume-based pricing for teams, business units and whole sites. Contact us for a group quote that fits your organisation.

    Are there payment or instalment options?

    Yes. We accept major credit and debit cards and bank transfers, with instalment options on selected plans. Speak with a learning advisor to choose the option that suits you.

    Is the completion certificate included in the price?

    Yes. A course completion certificate from Invensis Learning is included when you complete the one-day programme, at no additional cost.

    Assessment

    Is there an assessment in this Lean course?

    There is no formal examination. Learning is reinforced through waste identification exercises, case study discussions and team activities during the day, so you apply Lean concepts to realistic scenarios as you learn.

    What certificate do I receive?

    You receive a course completion certificate from Invensis Learning after completing the one-day programme. This is a training completion record rather than an external certification, as Lean Fundamentals is a non-certification course.

    Does the training expire or need renewal?

    No. The knowledge and skills you gain do not expire and need no renewal. You can apply Lean thinking in your work immediately and continue to build on it over time.

    Will this prepare me for further Lean learning?

    Yes. Lean Fundamentals is the ideal foundation for Lean Manufacturing, Value Stream Mapping, Kaizen and Lean Six Sigma Yellow Belt training, all available through Invensis Learning.

    How will I know I have understood the material?

    Interactive exercises, such as classifying activities into the eight DOWNTIME wastes and reading a simple value stream map, let you check your understanding and apply the tools with trainer guidance throughout the day.

    Course Content

    What topics are covered in the training?

    The course covers Lean origins and the Toyota Production System, the five Lean principles, the eight wastes (DOWNTIME), foundational tools (5S, Value Stream Mapping, Kanban, standard work, visual management), Kaizen and PDCA, and Lean across industries.

    What are the eight wastes of Lean?

    The eight wastes, remembered as DOWNTIME, are Defects, Overproduction, Waiting, Non-utilised talent, Transportation, Inventory, Motion and Extra processing. Identifying and removing them is central to Lean improvement.

    What Lean tools will I learn to use?

    You learn foundational Lean tools including 5S, an introduction to Value Stream Mapping, Kanban pull systems, standard work, visual management and the PDCA improvement cycle, with examples you can apply at work.

    How long is the training?

    The programme runs for one day (eight hours) and can also be delivered as two half-days. It covers all six Lean modules with concept explanations, real examples and hands-on exercises.

    Is the course relevant outside manufacturing?

    Yes. While Lean began in manufacturing, the course shows how the same principles apply in healthcare, financial services, IT and administration, so it fits any Maltese workplace with processes to improve.

    Enrollment

    How do I enrol in the Lean course?

    You can enrol through the Invensis Learning website. Choose your preferred format, complete payment and you will receive access to schedules, courseware and learning resources. See upcoming batches or talk to an advisor.

    What training formats are available?

    We offer online (live virtual) instructor-led training, classroom training and customised corporate onsite delivery, so you can pick the format that best fits your schedule and team.

    Can the training be delivered onsite for our team in Malta?

    Yes. Corporate onsite delivery is popular for this course, letting a whole site or department build a shared Lean vocabulary at once. We schedule around your shift patterns. Ask about corporate training.

    How soon can I start?

    New batches run regularly in live virtual and classroom formats, and corporate sessions are scheduled to suit your team. Contact a learning advisor to see the next available dates.

    Can I reschedule my enrolment?

    Yes. Flexi options let you reschedule or transfer to another batch on selected plans. Contact our support team to arrange this.