Lean Manufacturing Training Course

  • Build a strong foundation in Lean manufacturing with Invensis Learning's Lean Manufacturing Training Course
  • Grasp essential Lean tools like 5S, Kaizen, and Value Stream Mapping to eliminate waste and improve workflow
  • Gain insights into implementing continuous improvement techniques for enhanced production efficiency
  • 1-day comprehensive course tailored for professionals across industries, conducted by seasoned Lean experts
  • Explore practical strategies to boost quality, reduce lead times, and optimize overall operational performance

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Lean Manufacturing Training Course Overview

The Lean Manufacturing Training Course is essential for professionals who excel in optimizing production processes and fostering a culture of efficiency and waste elimination. With organizations striving to stay competitive in dynamic market conditions, Lean Manufacturing has become a strategic necessity for reducing operational costs, improving product quality, and enhancing overall customer value. This training equips individuals with practical skills and knowledge to implement Lean tools and techniques effectively on the shop floor and beyond.

Invensis Learning’s Lean Manufacturing Training is a focused, expert-led program that empowers professionals to understand and apply key Lean Manufacturing principles. The course covers essential tools such as 5S, Kaizen, Value Stream Mapping, Just-in-Time (JIT), and more ensuring participants gain a deep understanding of how to drive process improvements and minimize inefficiencies. This interactive training, delivered by seasoned industry experts, includes real-world examples, hands-on exercises, and extensive learning resources to reinforce knowledge retention and practical application.

Take the first step towards becoming a Lean Manufacturing specialist and contribute to transforming your organization’s operations. Enroll now in Invensis Learning’s Lean Manufacturing Training Course and join a growing network of professionals dedicated to operational excellence. Leverage this opportunity to sharpen your capabilities, lead impactful change, and advance your career in manufacturing and process-driven industries.

1
Core Lean Manufacturing Tools
Gain hands-on knowledge of essential tools like 5S, Kaizen, Kanban, and Just-in-Time (JIT) to drive manufacturing efficiency
2
Waste Elimination Techniques
Master techniques to identify and eliminate the seven types of waste (Muda), enhancing production flow and resource utilization
3
Lean Production Systems
Understand the structure and functioning of Lean production systems to streamline operations and reduce cycle times
4
Standard Work Practices
Learn how to develop and implement standard work procedures to ensure consistency, quality, and continuous improvement on the shop floor
5
Visual Management
Explore visual management techniques to increase transparency, track performance, and enable faster decision-making
6
Root Cause Analysis
Apply methods like the 5 Whys and Fishbone Diagram to uncover root causes of inefficiencies and implement sustainable solutions
7
Manufacturing Flow Optimization
Improve layout design and process sequencing to minimize downtime, reduce inventory, and enhance throughput

Gain a robust skill set through our Lean Manufacturing Training, equipping you to excel in operational excellence and process-driven roles. Develop practical leadership and collaboration capabilities while mastering tools essential for modern manufacturing environments. Acquire the expertise to streamline operations, improve productivity, and drive impactful change across your organization.

Root Cause Problem-Solving (5 Whys, Fishbone Diagram)
Waste Identification and Elimination (7 Wastes of Lean)
5S Workplace Organization
Just-in-Time (JIT) and Kanban Systems
Kaizen and Continuous Improvement Techniques
Standard Work and Process Stability
Lean Manufacturing Principles Application
Production Flow and Layout Optimization

Key Highlights of Lean Manufacturing Certification Training by Invensis Learning

Interactive instructor-led Lean Manufacturing certification training
Highly qualified, certified, and accredited trainers
Training materials created by subject matter experts
Interaction with co-participants from diverse backgrounds
Case studies which are industry driven
Participate in retrospective sessions

Training Delivery Options

Live Virtual Instructor-led Training

Experience immersive learning from the comfort of your own space
Direct and real-time interaction with expert instructors online
Access online course materials and resources conveniently
Training accessible across various devices ensuring seamless learning experience
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Corporate Group Training-Onsite

Face to Face in-person training at your physical location
Customized training programs tailored to meet your business objectives
Engaging and interactive workshops that enables superior peer-to-peer learning experience
Receive dedicated guidance from Subject Matter Experts
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Module 1: Introduction to Lean Manufacturing

  • Origins and Evolution of Lean Manufacturing
  • Key principles and philosophy of Lean
  • Importance of Lean in today’s manufacturing environment
  • Benefits and challenges of Lean implementation
  • Overview of the seven types of waste: Transport, Inventory, Motion, Waiting, Overproduction, Overprocessing, and Defects
  • Techniques to identify and eliminate waste
  • Real-world examples of waste in manufacturing
  • Introduction to 5S methodology: Sort, Set in Order, Shine, Standardize, Sustain
  • Implementing 5S on the shop floor
  • Visual management and workplace efficiency
  • Kaizen (Continuous Improvement)
  • Just-in-Time (JIT) production
  • Kanban systems and pull production
  • Poka-Yoke (Error Proofing)
  • Andon systems for real-time problem visibility
  • Understanding value vs. non-value-added activities
  • Steps to create a current and future state map
  • Identifying bottlenecks and improvement opportunities
  • Definition and components of standard work
  • Takt time, cycle time, and line balancing
  • Developing and sustaining standard procedures
  • Problem-solving frameworks in Lean
  • 5 Whys technique
  • Fishbone (Ishikawa) diagram
  • Structured problem-solving approach (PDCA)
  • Building a culture of continuous improvement
  • Leadership roles in Lean transformation
  • Employee involvement and empowerment
  • Sustaining Lean initiatives in the long term
  • Steps for initiating Lean in an organization
  • Lean project planning and prioritization
  • Measuring performance: KPIs and Lean metrics
  • Case studies and industry best practices
Production Managers
Manufacturing Engineers
Quality Managers
Operations Managers
Plant Supervisors
Industrial Engineers
Supply Chain Managers
Process Improvement Specialists
Continuous Improvement Managers
Lean Practitioners
Project Managers
Maintenance Managers
Six Sigma Professionals

There are no formal prerequisites for enrolling in the Lean Manufacturing Training Course. However, a basic understanding of manufacturing processes is recommended for better comprehension.

    Training Options

    Organize Corporate Group Lean Manufacturing Training for your teams around the world

    Invensis learning provides In person and live virtual instructor-led corporate training program customized for enterprise teams who wish to train their employees on specific aspects of their job processes or responsibilities. The corporate training by our expert certified trainers will enhance your learning curve and enable your teams to utilize their skills to meet the industry standards.
    • Experienced & Industry Specific Trainers
    • 24x7 Support
    • Deliver Sessions across continents via In Person/ Virtual Instructor-Led Training
    • Customized Trainings
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    Know About Your Lean Manufacturing Certification

    Our Lean Manufacturing Training Course, led by seasoned experts, empowers professionals with practical skills and proven tools to drive operational excellence and waste reduction in manufacturing environments.

    Why should I enroll?

    The Lean Manufacturing course enables organizations to streamline production processes, minimize waste, and improve overall efficiency and product quality. It focuses on creating value for the customer while reducing unnecessary resource usage. Professionals will gain the expertise to implement Lean tools such as 5S, Kaizen, JIT, and Value Stream Mapping to reduce costs, shorten lead times, and enhance throughput in Manufacturing, Production, Quality, and Operations roles.

    There are typically no strict prerequisites to enroll in Lean Manufacturing training. It suits individuals across various experience levels, especially those involved in or aspiring to manufacturing or process optimization roles. A basic understanding of manufacturing or production systems is beneficial but not mandatory.

    Depending on your background and learning pace, it generally takes 1 to 4 weeks to grasp the core principles and tools of Lean Manufacturing. Our intensive one-day training is designed to fast-track your understanding with practical insights and real-world examples.

    The difficulty level of Lean Manufacturing training depends on your familiarity with production systems and process improvement concepts. However, the course is structured to be accessible and practical, making it manageable even for beginners, especially with guidance from experienced trainers.


    FAQs on Lean Manufacturing

    Why should I learn Lean Manufacturing?

    Lean Manufacturing training is vital for professionals aiming to enhance their careers in the robust manufacturing ecosystem. It provides learners with actionable methodologies, including waste elimination (Muda), workflow optimization, and standardization techniques that improve productivity and reduce operational costs.

    Major industries such as aerospace, automotive, defense, pharmaceuticals, and food processing actively implement Lean practices. Organizations seek professionals who can support sustainability, continuous improvement, and innovation in manufacturing. The training also aligns with industry objectives focused on reducing carbon footprint and increasing smart factory adoption, making certified professionals highly desirable in traditional and digital manufacturing roles.

    Absolutely. We work closely with corporate clients to understand their production environment and process bottlenecks. Depending on your operational goals, customized modules can include focused sessions on takt time, Kanban flow, production layout optimization, or process standardization.

    Yes. The Lean Manufacturing Certificate of Completion is valid for a lifetime. It represents your grasp of key Lean tools and principles and does not require renewal or re-certification.

    Participants typically receive their digital certificates within 24 to 48 business hours after completing the training. Certificates are sent via email and can also be accessed through the Invensis Learning platform.

    While no formal capstone project exists, the training includes real-world exercises, VSM practice, waste analysis, and flow optimization tasks. These activities simulate manufacturing challenges and help participants apply their learning in actionable ways.

    Upon successful completion of the training, participants will receive a Lean Manufacturing Certificate of Completion from Invensis Learning. This certificate validates your proficiency in core Lean Manufacturing principles and can be showcased on resumes, job applications, and professional profiles.

    Typically, the Lean Manufacturing course does not have a mandatory exam. The focus is on practical knowledge transfer and experiential learning through case-based discussions and exercises. However, optional knowledge checks or assessments may be provided to reinforce key concepts during the training.

    Upon enrollment in the Lean Manufacturing course, you will receive access to the Invensis Learning portal, where you can download all official study materials, including course notes, practice exams, and other resources. The materials will be accessible online, allowing you to study at your own pace before and after attending live sessions.

    Yes, Invensis Learning offers special discounts for corporate or group enrollments. You may qualify for reduced rates if you enroll with colleagues or as a team. Contact our support team to inquire about group pricing and bulk discounts.

    Invensis Learning has a clear refund and cancellation policy. If you cannot attend the course, you may be eligible for a refund or rescheduling. Please contact their support team for assistance with cancellations.

    Many organizations sponsor Agile certifications as part of their professional development programs. If your employer offers training reimbursement or funding for professional development, you can request to enroll in the Lean Manufacturing course through Invensis Learning.

    Yes, Invensis Learning offers flexible payment options and corporate discounts. Contact our support team for information on payment plans, financing options, or discounts.

    Lean Manufacturing training helps teams:

    • Develop a shared understanding of continuous improvement
    • Build collaboration across departments
    • Tackle waste and inefficiencies collaboratively
    • Accelerate project delivery
    • Strengthen root-cause problem-solving skills

    These outcomes translate into tangible process gains and empowered, self-sustaining teams.

    Yes. The course content can be aligned with your existing quality standards, such as ISO 9001, TS 16949, or other industry-specific benchmarks. Trainers ensure that Lean practices integrate seamlessly with your company's compliance and performance frameworks.

    Yes. Group enrollments are encouraged and come with bulk pricing discounts. Whether you're onboarding a new manufacturing team or upskilling mid-level staff, Invensis Learning can design a group learning plan aligned with your strategic objectives.

    Lean Manufacturing equips businesses to:

    • Minimize waste and defects
    • Improve production throughput and efficiency
    • Enhance workforce productivity and morale
    • Lower operational costs
    • Deliver consistent product quality to customers

    This approach also helps organizations build a resilient and continuous improvement culture that drives long-term success.

    Yes. Invensis Learning specializes in delivering corporate workshops tailored to specific organizational needs. Whether your team works in aerospace, automotive, or food production, the course can be customized with real-world examples and terminology relevant to your industry.

    Upon completing Lean Manufacturing training, professionals unlock access to various impactful roles where continuous improvement is critical. These roles span across industries and include:

    • Lean Manufacturing Consultant
    • Manufacturing Process Engineer
    • Continuous Improvement Engineer
    • Production Planning Analyst
    • Quality Control/Assurance Manager
    • Plant Operations Manager
    • Industrial Engineer
    • Lean Coach or Facilitator
    • Supply Chain Optimization Specialist

    These roles involve leading cross-functional teams, mapping value streams, driving operational excellence, and facilitating cost-effective production environments. The certification enhances your capability to contribute to Lean initiatives across supply chain, production, and quality departments.

    All registered participants are granted access to the Invensis Learning platform, where they can download materials, review class recordings (if available), and revisit key tools. The platform remains accessible after training to support ongoing learning and implementation efforts.

    Enrolled participants receive:

    • Lean Manufacturing workbooks and process templates
    • Value Stream Mapping (VSM) and 5S toolkits
    • Training slides and case study documents
    • Reference materials and reading lists
    • Access to the learning portal for additional resources and post-course updates

    Yes. Invensis Learning provides flexible rescheduling and cancellation policies. If you cannot attend your scheduled batch, you can join a future session or switch to a different format, subject to availability and prior notice. The support team will assist you in making the necessary arrangements.

    The Lean Manufacturing Certification Training typically lasts two days (approximately 16 hours) and includes theory sessions, group activities, simulations, and Q&A discussions. Depending on the depth of process analysis or customization required, extended versions may be offered for corporate clients.

    Our trainers are highly experienced professionals with industry certifications in Lean, Six Sigma, and operations management. They have worked across manufacturing sectors and have implemented Lean projects in real production environments. Their insights combine theory with practical examples, offering learners valuable exposure to field-tested techniques.

    Invensis Learning provides flexible learning options to accommodate diverse schedules and preferences:

    • Live Online Training: Interactive sessions led by Lean-certified instructors in a virtual classroom setup.
    • Self-Paced Learning: Access to pre-recorded sessions, downloadable tools, and exercises to study at your own pace.
    • Onsite Corporate Training: Tailored training delivered at your organization's location to address specific process challenges.

    All formats include comprehensive learning materials, practical assignments, and continuous instructor support.

    Lean Manufacturing offers a general overview of Lean, which is applicable across industries, including healthcare, finance, and IT. On the other hand, Lean Manufacturing dives deeply into the practical application of Lean principles in production environments. It includes techniques like line balancing, work-in-progress (WIP) control, OEE (Overall Equipment Effectiveness), and takt time specific to factory and plant settings. It's ideal for individuals directly involved in physical goods manufacturing and production optimization.

    Absolutely. The training starts with the origins and philosophy of Lean, moving into the identification of waste, principles of flow, and introduction to standard work. From there, it delves into practical applications like 5S, value stream mapping, and setup reduction techniques. Step-by-step instructions, interactive discussions, and real-world case studies ensure that even beginners build strong foundational skills.

    Yes, Lean Manufacturing is not limited to engineering roles. Non-technical professionals such as purchasing agents, HR managers, and administrative staff involved in plant operations or process coordination can greatly benefit. The core Lean mindset focused on efficiency, consistency, and value delivery is transferable to a wide variety of roles and departments.

    No previous Lean or Six Sigma experience is necessary. The course begins with fundamental concepts and builds up to more complex Lean tools and techniques. While familiarity with manufacturing or operational workflows is helpful, it's not mandatory. The course is structured to accommodate professionals at all levels from new hires to seasoned managers.

    This course is designed for a broad manufacturing or process optimization audience. Ideal candidates include:

    • Manufacturing and Production Managers
    • Quality Assurance and Quality Control Professionals
    • Process Improvement and Continuous Improvement Specialists
    • Maintenance and Reliability Engineers
    • Plant Heads and Shift Supervisors
    • Industrial and Systems Engineers
    • Supply Chain and Logistics Personnel
    • Graduate Engineers looking to specialize in operations

    Whether entering the field or managing factory operations, this course delivers practical knowledge applicable to various roles.

    Invensis Learning does not offer job placement services directly, but completing the Lean Manufacturing course significantly enhances your employability. The certificate signals to employers that you possess a practical understanding of Lean principles, a top requirement in operations and production-focused roles. We provide learners with downloadable toolkits, project templates, and interview preparation resources to boost their job readiness.

    Lean Manufacturing principles are deeply embedded in a wide range of industries, including:

    • Aerospace & Defense
    • Automotive
    • Pharmaceutical and Life Sciences
    • Food and Beverage Manufacturing
    • Electronics and Consumer Goods
    • Industrial Equipment and Machinery
    • Packaging and Chemical Processing

    These sectors rely on Lean-trained professionals to streamline production lines, ensure compliance with regulatory standards, enhance customer satisfaction, and drive profitability.

    Yes, Lean Manufacturing training offers a powerful career accelerator by equipping professionals with key tools such as 5S, Kaizen, takt time, pull systems, and SMED (Single-Minute Exchange of Die). Mastery of these techniques positions learners as high-value assets capable of leading Lean projects, contributing to strategic planning, and transforming production workflows.

    Organizations value employees who can reduce downtime, minimize waste, and increase throughput. Additionally, Lean training forms the gateway to more advanced certifications such as Lean Six Sigma, Total Quality Management (TQM), and Agile Manufacturing, enabling a continuous career growth pathway.

    Yes. This course serves as an excellent foundation for advanced Lean training programs, such as Lean Practitioner, Lean Six Sigma Green Belt, or Black Belt certifications. Professionals who begin with Lean Manufacturing often continue their journey into broader continuous improvement and operational excellence frameworks.

    General FAQs

    What are the modes of training provided by Invensis Learning?

    Invensis Learning provides 5 different modes of training in the form of:

    • Instructor-led live online (virtual) training
    • Instructor-led classroom training
    • On-site group training
    • Focused 1-to-1 training
    • Self-paced E-learning

    You can enroll for training by following below mentioned points:

    • Select a course
    • Select a schedule of your choice
    • Select the mode of your training
    • Click on “Enrol Now” button
    • Fill the necessary details to make the payment
    • Get all the course materials to prepare for the training
    • Join the training on the scheduled date

    Yes, you can opt for a customized schedule which is not there on the website. But getting custom schedules will depend on few criteria mentioned below:

    • Focused 1-to-1 training can be customized as per your choice
    • Group training of more than 5 participants can be customized
    • On-site training can be customized as per clients’ requirement

    Please check the website regularly to check for new offers and discounts happening throughout the year. You can also get in touch with one of our training consultants through chat to check if any discounts are available.

    For all the certification training courses, you will receive their official certificate. Upon completion of the certification exam, the results will be immediately announced. If a participant has cleared the exam, your digital certificate will be made available immediately. But, if you require a hard copy of the certificate, you may incur additional cost and it will be delivered to your address in 2-3 weeks of time.

    Once you enroll for training from Invensis Learning, you will receive:

    • A copy of course material
    • Study guide Prepared by SMEs
    • Practice Tests
    • Retrospective session
    • Access to free resources
    • Complimentary additional training session
    • PDUs for relevant courses
    • Course completion certificate/Official certificate

    Please check out our refund policy page to know more if you cancel your enrollment.

    No, English is the preferred language for the mode of training delivery. Any language other than English will have to be custom request which will be fulfilled at additional cost and availability of a native language trainer.

    If you would like to know more about a course, you can mail us at support@invensislearning.com or call us at (+91 96202-00784) or chat with our training consultant to get your query resolved.

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