How Businesses Can Save Millions by Practicing Six Sigma?

six sigma methodology - Invensis Learning

The Six Sigma methodology concentrates on reducing difficulties by analyzing the methods that generate them. The final aim is to decrease process errors to 3.4 per one million possibilities. But to find the actual benefits of Six Sigma, we have to understand Six Sigma’s process better.

The introduction of Six Sigma consists of both a cognitive and quantitative shift in an organization focused on the same concept and the ideology of this iconic world symbol.

It means that the human race is continually evolving and developing for better and trying to create towards bigger, grander, healthier selves without yielding. In 1986, Jack Welch initially developed a Six Sigma development strategy for Motorola and made it a core focus of his market plan at General Electric in 1995.

Six Sigma refers to the approach and technique that focuses on creating and providing high-quality performance products/services. It is a theory of Efficiency and a methodology in management. Six Sigma is not a percentage-like measure, or rating, or another metric.

Six Sigma’s Basic Premises

Six Sigma’s fundamental aim is to please the customers; the premium product’s distribution can accomplish this. Therefore, it focuses fundamentally on reducing variance and eliminating waste, which ultimately leads to increased production.

Variation is the distance between the average mean and the data points used to measure the mean. In other words, the degree to which output systems vary according to the standard.

How Does Six Sigma Work?

The Six Sigma work on consciously utilizing the core systems e.g.

  • Continuously concentrate on the client.
  • Recognize how to work issues.
  • Make your methods flow smoothly.
  • Reduce waste and focus on value.
  • Stop errors by eliminating variation.
  • Obtain buy-in from the team in collaboration.
  • Make your attempts precise and accurate.

Six Sigma functions by using two sub-methodologies; DMAIC standing for Describe, Calculate, Evaluate, Develop and Monitor and being used by current systems, and DMADV standing by Describing, Calculating, Evaluating, Planning, and Testing. There is a range of advantages to introducing Six Sigma within a corporation. 

The Benefits of Six Sigma 

Lower Production Costs

The United States Army offered a prime demonstration, reporting reductions of almost $2 billion after the introduction of Six Sigma values across numerous units. The Army minimized costs by managing schedules, interacting at all branch levels, and concentrating on mission management. Six Sigma ideals continue to be implemented by the U.S. Army to boost Efficiency and to maximize cost savings.

Improved Customer Loyalty

Any corporation wants its clients retained. This is also a vital factor in assessing a firm’s success. Yet customer loyalty and retention, of course, can ever come as a result of high customer satisfaction ratings.

Surveys say the reasons most consumers have given for not returning to a company are disappointment with the employees’ service and behavior. Sometimes a firm won’t even realize they’ve had a disgruntled client as they’re probably going to take their business somewhere else.

Employee Empowerment

Methodology Six Sigma puts excellent trust in workers at all stages of the organization. Since front-line workers and middle managers also have a greater understanding of the manufacturing sector’s day-to-day workings, they have tremendous potential to increase production efficiency.

Six Sigma certification will give you the values and tools for delivering consistent quality changes with other workers. When your colleagues incorporate the knowledge of Six Sigma, you provide them with their understanding of the process; they too become motivated to engage in attempts to develop and create improvements.

Time Management

Using a Six Sigma methodology will help workers handle their time better, leading to a more profitable company and more effective staff. Users of Six Sigma should set SMART targets, and then apply Six Sigma’s data rules to those targets. This is achieved by analyzing three main areas; understanding, Efficiency, and fulfillment.

For example, a Six Sigma practitioner may ask themselves while learning; how frequently do interruptions pull me away from my job, and how many of these interruptions need my attention?

In success, they may also understand how their activities help them accomplish their professional goals. Users will also build an action plan, resulting in a healthier work-life arrangement being performed by workers who are up to 30 percent more productive and happy in themselves.

Efficient Resource Use

Even Six Sigma will help companies reduce duplication and conserve scarce energy. This argument was demonstrated in a case study introduced at the Texas Science Showcase in 2003, by Dow Chemical Six Sigma. The research chronicled how Dow’s Energy Envelope Styrene Device project lowered the energy production by 80 MMBtu per hour. Six Sigma helped Dow successfully increase the productivity of the plants and reduce pollution.

Having Six Sigma certification will be beneficial to both you and your employer. Yet it will make you invaluable to better learn how to use your Six Sigma experience to boost the organization’s efficiency and financial results.

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Strategic Planning

In any strategic strategy, Six Sigma can play an integral part. When the company has adopted a mission statement created and a SWOT review carried out, Six Sigma will help you concentrate on changing places.

For example, suppose the company model is focused on being a market cost leader. In that case, Six Sigma will be used to strengthen internal operations, maximize returns, reduce needless uncertainty, and win or retain lowest cost supplier agreements. Indeed, however, your plan turns out to be, Six Sigma will help make your business the best at what it does.

Hence, Six Sigma can considerably help your business save millions and increase overall efficiency. If you’re considering integrating Six Sigma in your company, we would recommend first pursuing some of the popular quality management certification courses that can help you gain a better understanding of how this methodology works. 

Some of the popular quality management certification courses that individuals and enterprise teams can take up are:

Lean Six Sigma Green Belt Certification Training

Lean Six Sigma Black Belt Certification Training

Lean Six Sigma Yellow Belt Certification Training

Lean Fundamentals Training

RCA through Six Sigma Training

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Diego Rodriguez works as a Six Sigma Black Belt professional for a leading manufacturing company. He possesses ample experience in various aspects of quality management, such as Lean, Six Sigma, Root Cause Analysis, Design Thinking, and more. His primary focus is to conduct tests and monitor the production phase and also responsible for sorting out the items that fail to meet the quality standards. Diego’s extensive work in the field has resulted in being an honorary member of quality associations globally. His areas of research include knowledge management, quality control, process design, strategic planning, and organizational performance improvement.


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